Contents - service manual
- service terms
- symbols marked on the product
- general guidelines
- servicing electrical components
- regulatory specifications
- manual organization
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- general information
- Printer Introduction and Overview
- Printer Configurations
- Parts of the Printer
- Rear View
- Control Panel
- Printer Options
- Maintenance Items
- Consumables
- Printer Specifications
- Memory Specifications
- Print Speed
- Operating Mode
- First Print Output Time (FPOT)
- Image Specifications
- Physical Dimensions and Clearances
- Mounting Surface Specifications
- Media and Tray Specifications
- Controller Functions
- Non-Genuine Mode
- Toner Remaining Amount
- Diagnostics
- theory of operation
- Phaser 6130 Operational Overview
- Printing Process
- Charging
- Exposure
- Development
- Transfer (Drum ---> Paper)
- Cleaning (Imaging Unit)
- Excess Toner Collection
- Fusing
- Paper Path of the Printer
- Paper Path Components
- Major Assemblies and Functions
- Paper Feeder
- Manual Feed & Registration
- Transfer Unit and Fuser
- Laser Unit
- Toner Cartridge & Dispenser
- Imaging Unit
- Drive Assembly
- Electrical
- Printer Modes
- Printer Control
- Color Registration Control
- Fuser Control
- Drive Transmission
- Main Drive and Sub Drive Assemblies
- Sub Drive Assembly
- Introduction
- Servicing Instructions
- Messages, Chain Link Codes, and Procedures
- Error Message and Chain Link Code Summary
- Image Processor Board Errors
- Out of Memory
- PDL Error
- Network/FontROM/MACaddress/RAM/Controller/NVRAM/ASIC Error
- PAGEC Time Error
- RAM Error
- Toner Cartridge Errors
- Waste Full, Yellow/Magenta/Cyan/Black Cartridge
- Jam Errors
- Jam at Front Cover
- Jam at Manual Feed Slot
- Jam at Registration Roll
- MPC Errors
- Transfer Unit Errors
- DTB Life Over/Transfer Life
- Insert Imaging Unit
- Low Density Yellow/Magenta/Cyan/Black Cartridge
- Paper Setting Errors
- Load Manual Feed
- Load Tray
- Load Tray/Tray Empty
- Fuser Errors
- Replace Fuser / Fuser Life
- Fuser Error
- Motor Errors
- Motor Error
- Sub Motor Error
- Imaging Unit Errors
- Cover Open Errors
- Side Door Open
- MCU Errors
- MCU NVRAM Error
- Laser Unit Errors
- System Error
- Other Errors
- Download Mode
- K Mode Sol Error
- Env Sensor Error
- general troubleshooting
- Power On Self Test (POST)
- Service Diagnostics
- Service Mode Menu Map
- Menu Map - Page
- Printer Components
- Service Mode Diagnostic Tests
- Sensor Tests
- Motor Tests
- Tray Feed Solenoid (Half/Init)
- Control Panel Troubleshooting
- Engine Test Print
- Inoperable Printer Troubleshooting
- AC Power Supply Troubleshooting
- DC Power Supply Troubleshooting
- VDC Interlock Switch
- Abnormal Noise and Electrical Problems
- Abnormal Noise During Standby
- Abnormal Noise During Printing
- Electrical Noise
- AC Supply Problems
- DC Short
- Operating System and Application Problems
- Macintosh Troubleshooting (Mac OS 10.2 and Higher)
- UNIX / Linux
- troubleshooting
- Print-Quality Problems Overview
- Checklist Before Troubleshooting Print-Quality
- Checklist
- Test Prints
- Pattern IOT
- Cyan 20% ESS
- Yellow 20% ESS
- Gradation ESS
- Toner Pallet Check
- Contamination Check
- Print-Quality Specifications
- Specifications
- Print-Quality Troubleshooting
- Repeating Defect Measurement
- Light or Undertone Print
- Blank Print (No Print)
- Black Print
- Vertical Blank Lines
- Horizontal Band, Voids, or Streaks
- Vertical Stripes
- Horizontal Stripes
- Partial Band
- Random Spots
- Repeating Bands, Lines, Marks, or Spots
- Residual Image or Ghosting
- Background Contamination
- Skew
- Damaged Paper
- Unfused Image
- Color Registration
- Adjustments
- Enabling/Disabling Automatic Color Registration
- Resetting the Fuser
- Calibrations
- Parameter Setting
- Service Maintenance Procedure
- Recommended Tools
- RIP (Repair, Inspect, and Prevent) Procedure
- Overview
- Standard Orientation of the Printer
- Preparation
- Notations in the Disassembly Text
- Fastener Types
- Maintenance Items and Consumables
- Fuser
- Toner Cartridges (C, M, Y, K)
- Covers
- Rear Tray Cover
- Top Cover
- Output Tray Extension
- Right Side Cover
- Left Side Cover
- Rear Cover
- Front Cover
- Feed Drive Assembly
- Feed Solenoid
- Feeder Assembly
- Left Harness Assembly
- Manual Feed No Paper Sensor
- Feed Roller
- Xerographics
- Dispenser Assembly
- Erase LED Assembly
- Right Imaging Unit Restraint Block
- Left Imaging Unit Restraint Block
- Toner Cartridge Holder (K), (C), (M), (Y)
- Transfer Unit
- HVPS Board
- Frame
- Transfer Unit Pivot Kit
- Separate Upper and Lower Assemblies
- Drive
- Sub-Drive
- LVPS
- GFI Breaker
- Humidity Sensor
- MCU Board
- Image Processor Board
- Toner Access Door Switch
- parts list
- Serial Number Format
- Using the Parts List
- Print Engine Parts
- Parts List 2.1 Paper Tray
- Parts List 3.1 Paper Feeder (1 of 2)
- Parts List 3.2 Paper Feeder (2 of 2)
- Parts List 4.1 Xerographics
- Parts List 5.1 Dispenser
- Parts List 6.1 Transfer & Fuser
- Parts List 7.1 Drive
- Parts List 8.1 Electrical (1/2)
- Parts List 8.2 Electrical (2/2)
- Parts List 9.1 Wiring Harness
- Xerox Supplies and Accessories
- Service Kits
- Plug/Jack Diagrams and Designators
- Plug/Jack Locators
- Map 1 - Transfer Unit, Control Panel, Imaging Unit, Dispenser, Fuser
- Map 2 - Laser Unit, Feeder Assembly
- Map 3 - LVPS, Drive Motors, I/P Board, AC Power
- Map 4 - Toner Dispenser Motors, HVPS, MCU
- Notations Used in the Wiring Diagrams
- Print Engine Wiring Diagrams
- DC Power Supply
- Feeder, Manual Feed, & Registration
- Xerographic
- High Voltage Power Supply
- Developer
- Controller
- Phaser 6130 Menu Map
- Firmware Update
- Firmware Controller Update
- Firmware MPC Update
- Acronyms and Abbreviations
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Phaser 6130 Color Laser Printer Service Manual xixContentsElectrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54Control Panel Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54Interlock Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54LVPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-55Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56GFI Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57Humidity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58MCU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59Image Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-60Toner Access Door Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-629 Parts ListSerial Number Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2Using the Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3Print Engine Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4Parts List 1.1 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4Parts List 2.1 Paper Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6Parts List 3.1 Paper Feeder (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8Parts List 3.2 Paper Feeder (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10Parts List 4.1 Xerographics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12Parts List 5.1 Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14Parts List 6.1 Transfer & Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16Parts List 7.1 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18Parts List 8.1 Electrical (1/2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19Parts List 8.2 Electrical (2/2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21Parts List 9.1 Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23Xerox Supplies and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2610 Plug/Jack and Wiring DiagramsPlug/Jack Diagrams and Designators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2Print Engine Plug/Jack Designators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2Plug/Jack Locators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6General Diagram - Plug/Jack Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6Map 1 - Transfer Unit, Control Panel, Imaging Unit, Dispenser, Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8Map 2 - Laser Unit, Feeder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9Map 3 - LVPS, Drive Motors, I/P Board, AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10Map 4 - Toner Dispenser Motors, HVPS, MCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11Notations Used in the Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12Print Engine Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15Wiring Diagrams Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15DC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17Feeder, Manual Feed, & Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20Laser Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22Xerographic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24High Voltage Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26Developer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
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