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ABB ACS880-07 manuals

ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Servo Drives
Table of contents
  1. List of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. What this chapter contains
  9. Contents of the manual
  11. Local control vs. external control
  12. External control
  13. Operating modes of the drive
  14. Speed control mode
  16. Drive configuration and programming
  17. Adaptive programming
  18. Application programming
  19. Control interfaces
  20. Programmable I/O extensions
  21. Fieldbus control
  22. Master/follower functionality
  23. External controller interface
  24. Control of a supply unit (LSU)
  25. Motor control
  26. Constant speeds/frequencies
  27. Speed controller autotune
  28. Oscillation damping
  29. Rush control
  30. Encoder support
  31. Jogging
  32. Scalar motor control
  33. Autophasing
  34. Flux braking
  35. DC magnetization
  36. Application control
  37. Motor potentiometer
  38. Mechanical brake control
  39. DC voltage control
  40. Voltage control and trip limits
  41. Brake chopper
  42. Safety and protections
  43. Motor thermal protection
  44. Thermal protection of motor cable
  45. Other programmable protection functions
  46. Automatic fault resets
  47. Diagnostics
  48. Energy saving calculators
  49. Miscellaneous
  50. User lock
  51. du/dt filter support
  52. Sine filter support
  54. Factory macro
  55. Default control connections for the Factory macro
  56. Hand/Auto macro
  57. Default control connections for the Hand/Auto macro
  58. PID control macro
  59. Default parameter settings for the PID control macro
  60. Default control connections for the PID control macro
  61. Sensor connection examples for the PID control macro
  62. Torque control macro
  63. Default control connections for the Torque control macro
  64. Sequential control macro
  65. Selection of constant speeds
  66. Default control connections for the Sequential control macro
  67. Fieldbus control macro
  69. Terms and abbreviations
  70. Summary of parameter groups
  71. Parameter listing
  72. Input references
  73. Warnings and faults
  75. Control and status words
  76. System info
  77. Standard DI, RO
  78. Standard DIO, FI, FO
  79. Standard AI
  80. Standard AO
  81. I/O extension module 1
  82. I/O extension module 2
  83. I/O extension module 3
  84. Operation mode
  85. Start/stop/direction
  86. Start/stop mode
  87. Speed reference selection
  88. Speed reference ramp
  89. Speed reference conditioning
  90. Speed control
  91. Torque reference chain
  92. Frequency reference chain
  93. Limits
  94. Fault functions
  95. Supervision
  96. Generic timer & counter
  98. Load analyzer
  99. User load curve
  100. Process PID set 1
  101. Process PID set 2
  104. Energy efficiency
  105. Monitoring/scaling settings
  106. Data storage
  107. Panel port communication
  108. Fieldbus adapter (FBA)
  109. FBA A settings
  110. FBA B settings
  111. Embedded fieldbus
  112. DDCS communication
  113. D2D and DDCS transmit data
  114. D2D and DDCS receive data
  115. Feedback selection
  116. Encoder module settings
  117. Encoder 1 configuration
  118. Encoder 2 configuration
  119. LSU control
  120. HW configuration
  121. System
  123. User motor parameters
  124. Motor data
  125. Safety
  127. Fieldbus addresses
  128. Parameter groups 1...9
  129. Parameter groups 10...99
  131. Pure events
  132. Other data loggers
  133. QR Code generation for mobile service application
  134. Warning messages
  135. Fault messages
  137. Connecting the fieldbus to the drive
  138. Setting up the embedded fieldbus interface
  139. Setting the drive control parameters
  140. Basics of the embedded fieldbus interface
  141. Control word and Status word
  142. Register addressing
  143. About the control profiles
  144. The ABB Drives profile
  145. Status Word
  146. State transition diagram
  147. References
  148. Actual values
  149. Modbus holding register addresses
  150. The Transparent profile
  151. Modbus function codes
  152. Exception codes
  153. Coils (0xxxx reference set)
  154. Discrete inputs (1xxxx reference set)
  155. Error code registers (holding registers 400090...400100)
  157. Basics of the fieldbus control interface
  160. Contents of the fieldbus Control word (ABB Drives profile)
  161. Contents of the fieldbus Status word (ABB Drives profile)
  162. The state diagram (ABB Drives profile)
  163. Setting up the drive for fieldbus control
  164. Parameter setting example: FPBA (PROFIBUS DP)
  166. Speed reference source selection I
  167. Speed reference source selection II
  168. Speed reference ramping and shaping
  169. Motor feedback configuration
  170. Load feedback and position counter configuration
  171. Speed error calculation
  172. Speed controller
  173. Torque reference source selection and modification
  174. Operating mode selection
  175. Reference selection for torque controller
  176. Torque limitation
  177. Torque controller
  178. Frequency reference selection
  179. Frequency reference modification
  180. Process PID setpoint and feedback source selection
  181. Process PID controller
  182. Master/Follower communication I (Master)
  183. Master/Follower communication II (Follower)
  184. Product and service inquiries
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Industrial Electrical
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Contents of this chapter
  5. Related manuals
  7. Selecting the main contactor (breaker)
  8. Selecting the supply transformer
  9. Additional notes
  10. A drive with a 12-pulse diode supply unit
  11. Examining the compatibility of the motor and drive
  12. Availability of du/dt filter and common mode filter by drive type
  13. Additional requirements for non-ABB high-output and IP23 motors
  14. Additional data for calculating the rise time and the peak line-to-line voltage
  15. Selecting the power cables
  16. Alternative power cable types
  17. Not allowed power cable types
  18. Additional US requirements
  19. Selecting the control cables
  20. Routing the cables
  21. Separate control cable ducts
  22. Implementing thermal overload and short circuit protections
  23. Multidrive modules
  24. Implementing a motor temperature sensor connection
  25. Implementing a ground fault protecting function
  26. Implementing the Emergency stop function
  27. Implementing the Prevention of unexpected start-up function
  29. Implementing the Power-loss ride-through
  30. Implementing a bypass connection
  32. Applicable standards
  33. Markings
  34. EMC compliance (IEC/EN 61800-3:2004 + A2012)
  35. Category C3
  36. EU Declaration of Conformity (Machinery Directive)
  37. UL and CSA checklist
  38. Disclaimers
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Industrial Equipment
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Servo Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Controller
Table of contents
  1. List of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Contents of this chapter
  5. Target audience
  6. Exclusion of liability
  7. Quick reference guide for implementing a safety system
  8. Contents this chapter
  9. Operation principle
  10. ACS880-17/37 drives, frame R11
  11. ACS880-07 drives, frames nxDXT + nxR8i
  12. ACS880-17/37 drives, frames nxR8i + nxR8i
  13. Fault reaction function
  14. Hardware settings
  15. Start-up and acceptance test
  16. Use of the safety function
  17. Maintenance
  18. Intentional misuse
  19. Safety data
  20. ACS880-07 drives with a main contactor
  21. ACS880-17/37 drives with a main contactor
  22. ACS880-07/17/37 drives with a main circuit breaker
  23. Safety block diagrams
  24. Relevant failure modes
  25. General rules, notes and definitions
  26. Ambient conditions
  27. Related standards and directives
  28. Product and service inquiries
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Controller
Table of contents
  1. List of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. What this chapter contains
  10. Licensing
  11. Contents of the manual
  13. Local control vs. external control
  14. External control
  15. Operating modes of the drive
  16. Speed control mode
  17. Contents of this chapter
  18. Drive start-up
  19. ESP application minimum configuration
  21. Backspin supervision
  22. Backspin speed observer constraints
  23. Starting the motor
  24. Kick-start
  25. Current pulse-start
  26. ESP production mode
  27. Automatic process control mode
  28. Underload and overload protection
  29. Underload ride through recovery sequence
  30. Overload recovery sequence
  31. Motor voltage control
  32. Pump impeller cleaning
  33. Pump curves
  35. Drive configuration and programming
  36. Adaptive programming
  37. Control interfaces
  38. Programmable relay outputs
  39. Fieldbus control
  40. Master/follower functionality
  41. External controller interface
  42. Control of a supply unit (LSU)
  43. Motor control
  44. Constant speeds/frequencies
  45. Speed controller autotune
  46. Oscillation damping
  47. Resonance frequency elimination
  48. Encoder support
  49. Jogging
  50. Scalar motor control
  51. Autophasing
  52. Flux braking
  53. DC magnetization
  54. Hexagonal motor flux pattern
  55. Application control
  56. Motor potentiometer
  57. Mechanical brake control
  58. DC voltage control
  59. Voltage control and trip limits
  60. Brake chopper
  61. Safety and protections
  62. Motor thermal protection
  63. Thermal protection of motor cable
  64. Automatic fault resets
  65. Other programmable protection functions
  66. Diagnostics
  67. Energy saving calculators
  68. Miscellaneous
  69. User lock
  70. Reduced run function
  71. du/dt filter support
  73. Factory macro
  74. Default control connections for the Factory macro
  75. Hand/Auto macro
  76. Default control connections for the Hand/Auto macro
  77. PID control macro
  78. Default parameter settings for the PID control macro
  79. Default control connections for the PID control macro
  80. Sensor connection examples for the PID control macro
  81. Torque control macro
  82. Default control connections for the Torque control macro
  83. Sequential control macro
  84. Selection of constant speeds
  85. Default control connections for the Sequential control macro
  86. Fieldbus control macro
  88. Terms and abbreviations
  89. Summary of parameter groups
  90. Parameter listing
  91. Input references
  92. Warnings and faults
  94. Control and status words
  95. System info
  96. ESP signals
  97. Standard DI, RO
  98. Standard DIO, FI, FO
  99. Standard AI
  100. Standard AO
  101. I/O extension module 1
  102. I/O extension module 2
  103. I/O extension module 3
  104. Operation mode
  105. Start/stop/direction
  106. Start/stop mode
  107. Speed reference selection
  108. Speed reference ramp
  109. Speed reference conditioning
  110. Speed control
  111. Torque reference chain
  112. Frequency reference chain
  113. Limits
  114. Fault functions
  115. Supervision
  116. Generic timer & counter
  118. Load analyzer
  119. User load curve
  120. Process PID set 1
  121. Process PID set 2
  124. Energy efficiency
  125. Monitoring/scaling settings
  126. Data storage
  127. Panel port communication
  128. Fieldbus adapter (FBA)
  129. FBA A settings
  130. FBA B settings
  131. Embedded fieldbus
  132. DDCS communication
  133. D2D and DDCS transmit data
  134. D2D and DDCS receive data
  135. ESP control
  136. ESP reference setup
  137. ESP automatic control
  138. Load protection
  139. Voltage control
  140. Pump cleaning
  141. Q-H pump curves
  142. Feedback selection
  143. Encoder module settings
  144. Encoder 1 configuration
  145. Encoder 2 configuration
  146. LSU control
  147. HW configuration
  148. System
  150. User motor parameters
  151. Motor data
  152. Safety
  154. Fieldbus addresses
  155. Parameter groups 1...9
  156. Parameter groups 10...99
  158. Pure events
  159. Other data loggers
  160. QR Code generation for mobile service application
  161. Warning messages
  162. Fault messages
  164. Connecting the fieldbus to the drive
  165. Setting up the embedded fieldbus interface
  166. Setting the drive control parameters
  167. Basics of the embedded fieldbus interface
  168. Control word and Status word
  169. Register addressing
  170. About the control profiles
  171. The ABB Drives profile
  172. Status Word
  173. State transition diagram
  174. References
  175. Actual values
  176. Modbus holding register addresses
  177. The Transparent profile
  178. Modbus function codes
  179. Exception codes
  180. Coils (0xxxx reference set)
  181. Discrete inputs (1xxxx reference set)
  182. Error code registers (holding registers 400090...400100)
  184. Basics of the fieldbus control interface
  187. Contents of the fieldbus Control word (ABB Drives profile)
  188. Contents of the fieldbus Status word (ABB Drives profile)
  189. The state diagram (ABB Drives profile)
  190. Setting up the drive for fieldbus control
  191. Parameter setting example: FPBA (PROFIBUS DP)
  193. Speed reference source selection I
  194. Speed reference source selection II
  195. Speed reference ramping and shaping
  196. Motor feedback configuration
  197. Load feedback and position counter configuration
  198. Speed error calculation
  199. Speed controller
  200. Torque reference source selection and modification
  201. Operating mode selection
  202. Reference selection for torque controller
  203. Torque limitation
  204. Torque controller
  205. Frequency reference selection
  206. Frequency reference modification
  207. Process PID setpoint and feedback source selection
  208. Process PID controller
  209. Master/Follower communication I (Master)
  210. Master/Follower communication II (Follower)
  211. Product and service inquiries
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Contents of this chapter
  10. General safety in installation, start-up and maintenance
  11. Electrical safety in installation, start-up and maintenance
  12. Additional instructions and notes
  13. Grounding
  14. Additional instructions for permanent magnet motor drives
  16. Related manuals
  17. Terms and abbreviations
  19. Single-line circuit diagram of the drive
  20. Block diagram of the brake and DC options (+D150, +D151 and +H356)
  21. General information on the cabinet layout
  22. Cabinet layout of frames R6 to R8
  23. Cabinet layout of frames R6 to R8 with option +C129
  24. Cabinet layout of frames R6 to R8 with options +C129 and +F289
  25. Cabinet layout of frame R9
  26. Cabinet layout of frame R9 with options +C129 and +F289
  27. Cabinet layout of frames R10 and R11
  28. Overview of power and control connections
  29. Door switches and lights
  30. Control panel
  31. IP42 and UL Type 1 Filtered (option +B054)
  32. CSA approved (option +C134)
  33. Terminals for external un-interruptible control voltage (option +G307)
  34. US/UK gland/conduit plate (option +H358)
  35. Pt100 relays (options +3L506, +5L506, +8L506)
  36. Type designation label
  38. Necessary tools
  39. Moving and unpacking the drive
  40. Unpacking the transport package
  41. Lifting the drive cabinet
  42. Moving the cabinet on rollers
  43. Fastening the cabinet to the floor and wall or roof (non-marine units)
  44. Fastening methods
  45. Fastening the cabinet to the floor and roof/wall (marine units)
  46. Miscellaneous
  47. Calculating the required static pressure difference
  49. Examining the compatibility of the motor and drive
  50. Requirements table
  51. Additional requirements for explosion-safe (EX) motors
  52. Additional requirements for the braking applications
  53. Additional requirements for non-ABB high-output and IP23 motors
  54. Additional data for calculating the rise time and the peak line-to-line voltage
  55. Selecting the power cables
  56. Typical power cable sizes
  57. Alternative power cable types
  58. Not allowed power cable types
  59. Planning the braking system
  60. Routing the cables
  61. Implementing thermal overload and short-circuit protection
  62. overload
  63. Implementing the Safe torque off function
  64. Declaration of Conformity
  65. Implementing a safety switch between the drive and the motor
  66. Implementing a bypass connection
  67. Switching the motor power supply from drive to direct-on-line
  68. Connecting a motor temperature sensor to the drive I/O
  70. Motor and motor cable
  71. Connecting the power cables
  72. Layout of the power cable connection terminals and lead-throughs
  74. Layout of the input and motor cable connection terminals (frame R9)
  75. Layout of the input and motor cable connection terminals (frames R10 and R11)
  76. Lead-through of external resistor and DC cables
  77. Connection procedure (US)
  78. DC connection (option +H356)
  79. Grounding the outer shields of the control cables at the cabinet lead-through
  80. Routing the control cables inside the cabinet (frames R6 to R8)
  81. Routing the control cables inside the cabinet (frame R9)
  82. Routing the control cables inside the cabinet (frames R10 and R11)
  83. Connecting the control unit cables
  84. Wiring the starter for auxiliary motor fan (options +M600...+M605)
  85. Wiring the thermistor relay(s) (options +L505 and +2L505)
  86. Wiring the Pt100 relays (options +2L506, +3L506, +5L506 and +8L506)
  87. Connecting the external power supply cables for the cabinet heater and lighting and motor heater (options +G300, +G301 and +G313)
  88. Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
  89. Connecting a PC
  90. Controlling several drives from one control panel through panel bus
  91. Installing option modules
  92. Installation of safety functions modules (frames R6 to R9)
  93. installation of safety functions modules (frames R10 and R11)
  94. Case 2: FSO-xx safety functions module above the control unit
  96. Layout
  97. Default I/O connection diagram of frames R6 to R9
  98. Notes
  99. AI1 and AI2 as Pt100 and KTY84 sensor inputs (XAI, XAO)
  100. DI6 (XDI:6) as PTC sensor input
  101. Safe torque off (XSTO)
  104. Default I/O connection diagram of frames R10 and R11
  106. Ground isolation diagram
  109. Powering up the drive
  112. Cleaning the interior of the cabinet
  113. Replacing the air filters (IP54 / UL Type 12)
  114. Heatsink
  115. Replacing the cabinet "door" fans
  116. Replacing the cabinet fans (frames R6 to R9)
  117. Replacing the drive module main fans (frames R6 to R8)
  118. Replacing the auxiliary cooling fan of the drive module (frames R6 to R9)
  119. Replacing the drive module main fans (frame R9)
  120. Replacing the drive module main fans (frames R10 and R11)
  121. Replacing the circuit board compartment cooling fan (frames R10 and R11)
  122. Replacing the IP54 (UL type 12) roof fan of frames R6 to R8
  123. Replacing the IP54 (UL type 12) roof fan of frame R9
  124. Replacing the IP54 (UL type 12) roof fan of frames R10 and R11
  125. Replacing the drive module (frames R6 to R8)
  126. Replacing the drive module (frame R9)
  127. Replacing the drive module (frames R10 and R11)
  128. Capacitors
  129. Replacing the control panel battery
  130. Transferring the memory unit
  132. Definitions
  133. Derating
  134. Fuses (UL)
  135. Dimensions and weights
  136. Free space requirements
  137. Losses, cooling data and noise
  138. Terminal and lead-through data for the power cables
  139. Terminal data for the control cables
  140. Electrical power network specification
  141. Ambient conditions
  142. Applicable standards
  143. CE marking
  144. Declaration of Conformity (Safe torque off)
  145. Declaration of Conformity (option +Q973)
  146. Compliance with the EN 61800-3:2004
  147. Category C3
  148. UL checklist
  149. Disclaimer
  150. Frame sizes R6 to R8 (IP22, IP42)
  151. Frame sizes R6 to R8 (IP54, option +B055)
  153. Compliance with the European Machinery Directive
  154. Grounding of protective shields
  155. Multiple drives (internal power supply)
  156. Multiple drives (external power supply)
  157. Operation principle
  158. Maintenance
  159. Safety data (SIL, PL)
  161. Selecting and routing the external brake resistor cables
  162. EMC compliance of the complete installation
  163. Electrical installation
  164. Technical data
  165. Degree of protection of SAFUR resistors
  166. Product and service inquiries
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Controller
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Contents of this chapter
  12. General safety in installation, start-up and maintenance
  13. Electrical safety in installation, start-up and maintenance
  14. Grounding
  15. Additional instructions for permanent magnet motor drives
  17. Categorization by frame size and option code
  18. Quick installation, commissioning and operation flowchart
  19. Terms and abbreviations
  21. Overview circuit diagram of the drive
  22. pulse connection (option +A004)
  23. Cabinet line-up and layout examples
  24. Frame 2×D7T + 2×R8i (12-pulse connection, option +A004)
  25. Frame 2×D8T + 3×R8i
  26. Frame 3×D8T + 4×R8i (with main breaker, option +F255)
  27. Auxiliary control cubicle (ACU) layout
  28. Overview of power and control connections
  29. Door switches and lights
  30. Main disconnecting device (Q1.1)
  31. Control by PC tools
  32. IP42 (option +B054)
  33. Plinth height (options +C164 and +C179)
  34. Cabinet lighting (option +G301)
  35. A-meter in one phase (option +G335)
  36. Top cable entry/exit (options +H351 and +H353)
  37. Additional terminal block X504 (option +L504)
  38. L536, +L537
  39. Starter for auxiliary motor fan (options +M602...M610)
  40. Type designation label
  42. Necessary tools
  43. Moving and unpacking the drive
  44. Lifting the crate with a crane
  45. Moving the crate with a forklift
  46. Moving the unpacked drive cabinet
  47. Moving the cabinet on rollers
  48. Final placement of the cabinet
  49. Fastening methods
  50. Alternative 2 – Using the holes inside the cabinet
  51. Joining shipping splits together
  52. Miscellaneous
  53. Air outlet duct on the cabinet roof (option +C130)
  54. Calculating the required static pressure difference
  56. Examining the compatibility of the motor and drive
  57. Availability of du/dt filter and common mode filter by drive type
  58. Additional requirements for non-ABB high-output and IP23 motors
  59. Additional data for calculating the rise time and the peak line-to-line voltage
  60. Selecting the power cables
  61. Alternative power cable types
  62. Power cable types for limited use
  63. Additional US requirements
  64. Signals in separate cables
  65. Separate control cable ducts
  66. Protecting the motor and motor cable in short-circuits
  67. Implementing the emergency stop function
  68. Implementing the Power-loss ride-through
  69. Supplying power for the auxiliary circuits
  70. Connecting a motor temperature sensor to the drive I/O
  71. Drive I/O, I/O extension and encoder interface modules
  73. Custom brake resistor assembly
  74. T21 and T101 tap settings (400...500 V units)
  75. T111 tap settings
  76. Connecting the control cables
  77. Grounding the outer shields of the control cables at the cabinet lead-through
  78. Routing the control cables inside the cabinet
  79. Connecting to the inverter control unit (A41)
  80. Connecting a 230/115 V AC auxiliary voltage supply (UPS, option +G307)
  81. Wiring the PTC thermistor relay(s) (options +L505, +2L505, +L513 and +2L513)
  82. Wiring the Pt100 relays (option +nL506)
  83. Powering the heating and lighting equipment (options +G300, +G301 and G313)
  84. Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
  85. Connecting the motor cables (units without common motor terminal cubicle or sine output filter)
  86. Motor connection diagram (with option +H366)
  87. Procedure
  88. Removing and reinstalling the fan carriage of an inverter module
  89. Connecting the motor cables
  90. Re-installing the fan carriage of an inverter module
  91. Connection diagram
  92. Connecting an external brake resistor assembly
  93. Connection diagram, 12-pulse units
  94. Connecting a PC
  95. Panel bus (Control of several units from one control panel)
  96. Installing option modules
  97. Wiring of optional modules
  98. What this chapter contains
  99. Control unit layout and connections
  100. Default I/O diagram of the supply control unit (A51)
  101. Default I/O diagram of the inverter control unit (A41)
  102. External power supply for the control unit (XPOW)
  103. DIIL input
  104. Safe torque off (XSTO, XSTO OUT)
  105. Ground isolation diagram
  110. Cabinet
  111. Cleaning the outlet (roof) filters (IP54)
  112. Fans
  113. Replacing a roof fan (IP54/UL type 12)
  114. Replacing a supply module (D7T) cooling fan
  115. Replacing a supply module (D8T) or inverter module (R8i) cooling fan
  116. Replacing the circuit board compartment fan
  117. Supply and inverter modules
  118. Replacing a frame D8T supply module
  119. Cleaning the heatsink
  120. Activating the reduced run of the inverter unit
  121. Returning the module
  122. Fuses
  123. Replacing the supply module DC fuses (D7T and D8T)
  124. Control panel
  125. Control units
  127. Definitions
  128. Altitude derating
  129. Frame sizes and power module types
  131. DC fuses
  132. Supply module internal DC fuses
  133. Brake chopper DC fuses
  134. Sine output filter data
  135. Input cable sizes
  136. Output cable sizes
  137. Terminal and lead-through data for the power cables
  138. Motor connection data
  139. Materials
  140. Applicable standards
  141. CE marking
  142. Declaration of Conformity (According to Machinery Directive)
  143. Compliance with EN 61800-3:2004
  144. Category C4
  145. UL and CSA markings
  146. Mechanical connections
  147. Disclaimers
  148. Cabinet line-up dimensions
  149. Dimension tables
  150. Weights
  151. Dimension drawing examples
  152. Frame 1×D8T + 2×R8i (IP22)
  153. Frame 1×D8T + 2×R8i, IP54 (+B055)
  154. Frame 1×D8T + 2×R8i with common motor terminal cubicle (+H359), 1/2
  155. Frame 1×D8T + 2×R8i with common motor terminal cubicle (+H359), 2/2
  156. Frame 1×D8T + 2×R8i with brake choppers and resistors (+D150 +D151), 1/2
  157. Frame 1×D8T + 2×R8i with brake choppers and resistors (+D150 +D151), 2/2
  158. Frame 1×D8T + 2×R8i with sine output filter (+E206), 1/2
  159. Frame 1×D8T + 2×R8i with sine output filter (+E206), 2/2
  160. Frame 2×D8T + 2×R8i, 12-pulse (+A004) with grounding switch (+F259)
  161. Frame 2×D8T + 3×R8i, 1/2
  162. Frame 2×D8T + 3×R8i, 2/2
  163. Frame 2×D8T + 3×R8i with common motor terminal cubicle (+H359), 1/2
  164. Frame 2×D8T + 3×R8i with common motor terminal cubicle (+H359), 2/2
  165. Frame 2×D8T + 3×R8i with top entry / top exit (+H351/+H353), 1/2
  166. Frame 2×D8T + 3×R8i with top entry/top exit, 2/2
  167. Frame 3×D8T + 4×R8i, 1/2
  168. Frame 3×D8T + 4×R8i, 2/2
  169. Frame 3×D8T + 4×R8i with common motor terminal cubicle (+H359), 1/2
  170. Frame 3×D8T + 4×R8i with common motor terminal cubicle (+H359), 2/2
  171. Frame 3×D8T + 4×R8i with top entry / top exit (+H351/+H353), 1/2
  172. Frame 3×D8T + 4×R8i with top entry / top exit (+H351/+H353), 2/2
  173. Frame 4×D8T + 5×R8i (6-pulse) with top entry/exit, UL Listed (+C129), 1/2
  174. Frame 4×D8T + 5×R8i (6-pulse) with top entry/exit, UL Listed (+C129), 2/2
  175. Dimensions of empty cubicles (options +C199, +C200, +C201)
  176. IP54
  177. Location and size of input terminals
  178. mm, without main breaker, bottom cable entry (including 12-pulse units with grounding switch)
  179. mm, 12-pulse units without grounding switch, bottom cable entry
  180. mm, with main breaker, bottom cable entry
  181. mm (UL/CSA), top cable entry
  182. mm (UL/CSA), bottom cable entry
  183. Location and size of output terminals
  184. Inverter module cubicle with three R8i modules, bottom cable exit (no +H353)
  185. Brake chopper cubicle
  186. Sine filter (+E206) cubicle, 1000 mm, top cable exit (+H353)
  187. Units with common motor terminal cubicle (option +H359)
  188. Cubicle width 300 mm, top cable exit
  189. Cubicle width 400 mm, bottom cable exit
  190. Cubicle width 600 mm, bottom cable exit
  192. Compliance with the European Machinery Directive
  193. Grounding of protective shields
  194. Multiple inverter units (internal power supply)
  195. Multiple inverter units (external power supply)
  196. Start-up including acceptance test
  197. Maintenance
  198. Competence
  199. Abbreviations
  201. Factory-installed brake choppers and resistors
  202. SAFUR resistor data
  203. Custom resistor
  204. Selecting and routing the cables of a custom resistor
  205. Thermal protection of the resistors
  206. Brake system start up
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Controller
Table of contents
  1. Safety instructions
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Contents of this chapter
  12. General safety in installation, start-up and maintenance
  13. Electrical safety in installation, start-up and maintenance
  14. Additional instructions and notes
  15. Grounding
  16. Additional instructions for permanent magnet motor drives
  18. Related manuals
  19. Terms and abbreviations
  21. Single-line circuit diagram of the drive
  22. Block diagram of the brake and DC options (+D150, +D151 and +H356)
  23. General information on the cabinet layout
  24. Cabinet layout of frames R6 to R8
  25. Cabinet layout of frames R6 to R8 with option +C129
  26. Cabinet layout of frames R6 to R8 with options +C129 and +F289
  27. Cabinet layout of frame R9
  28. Cabinet layout of frame R9 with options +C129 and +F289
  29. Cabinet layout of frames R10 and R11 – bottom entry and exit of cables
  30. Overview of power and control connections
  31. Door switches and lights
  32. Control panel
  33. IP42 and UL Type 1 Filtered (option +B054)
  34. CSA approved (option +C134)
  35. Sine filter (option +E206)
  36. Cabinet lightning (option +G301)
  37. A-meter in one phase (option +G335)
  38. Top cable entry/exit (options +H351 and +H353)
  39. L536, +L537
  40. Starter for auxiliary motor fan (options +M600...M605)
  41. Type designation label
  42. Type designation key
  44. Necessary tools
  45. Moving and unpacking the drive
  46. Removing the transport package
  47. Moving the cabinet on rollers
  48. Final placement of the cabinet
  49. Installing the IP54 roof
  50. Frame R9
  51. Frames R10 and R11
  52. General rules
  53. Fastening methods
  54. Fastening the cabinet to the floor and roof/wall (marine units)
  55. Miscellaneous
  56. Air outlet duct on the cabinet roof (option +C130)
  57. Arc welding
  59. Examining the compatibility of the motor and drive
  60. Requirements table
  61. Additional requirements for explosion-safe (EX) motors
  62. Additional requirements for the braking applications
  63. Additional requirements for non-ABB high-output and IP23 motors
  64. Additional data for calculating the rise time and the peak line-to-line voltage
  65. Selecting the power cables
  66. Typical power cable sizes
  67. Alternative power cable types
  68. Not allowed power cable types
  69. Armored cable / shielded power cable
  70. Control panel cable length and type
  71. Continuous motor cable shield or enclosure for equipment on the motor cable
  72. overload
  73. Implementing the Safe torque off function
  74. Declaration of Conformity
  75. Using power factor compensation capacitors with the drive
  76. Implementing a bypass connection
  77. Implementing a motor temperature sensor connection
  78. Drive I/O, I/O extension and encoder interface modules
  80. Motor and motor cable
  81. EMC filter
  82. Disconnection table (frames R6 to R9)
  83. Identifying different types of electrical power systems
  84. EMC filter +E200 – 690 V drives
  85. Disconnection table (frames R10 and R11)
  86. EMC filter +E202 and (ARFI-10)
  87. Connecting the power cables
  88. Layout of the power cable connection terminals and entries (frames R6 to R8)
  89. with option +C129
  90. Layout of the input and motor cable connection terminals (frame R9)
  91. Layout of the input and motor cable connection terminals (frames R10 and R11)
  92. Entry of external resistor and DC cables
  93. Connection procedure (US)
  94. Grounding the motor cable shield at the motor end
  95. Grounding the outer shields of the control cables at the cabinet entries
  96. Routing the control cables inside the cabinet (frames R6 to R8)
  97. Routing the control cables inside the cabinet (frame R9)
  98. Routing the control cables inside the cabinet (frames R10 and R11)
  99. Wiring the starter for auxiliary motor fan (options +M600...+M605)
  100. Wiring the Pt100 relays (options +nL506)
  101. Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
  102. Connecting a PC
  103. Installing option modules
  104. Installation of safety functions modules (frames R6 to R9)
  105. Installation of safety functions modules (frames R10 and R11)
  106. Case 2: FSO-xx safety functions module above the control unit
  108. Layout
  109. Default I/O connection diagram of frames R6 to R9
  110. Notes
  111. AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 sensor inputs (XAI, XAO)
  112. DI6 (XDI:6) as PTC sensor input
  113. Safe torque off (XSTO)
  116. Default I/O connection diagram of frames R10 and R11
  118. Ground isolation diagram
  121. Checks/Settings with no voltage connected
  122. On-load checks
  125. Descriptions of symbols
  126. Cabinet
  127. Inlet (door) filters (IP54 / UL Type 12)
  128. Heatsink
  129. Replacing the cabinet "door" fans
  130. Replacing the cabinet fans (frames R6 to R9)
  131. Replacing the drive module main fans (frames R6 to R8)
  132. Replacing the auxiliary cooling fan of the drive module (frames R6 to R9)
  133. Replacing the drive module main fans (frame R9)
  134. Replacing the drive module main fans (frames R10 and R11)
  135. Replacing the circuit board compartment cooling fan (frames R10 and R11)
  136. Replacing the IP54 (UL type 12) roof fan of frames R6 to R8
  137. Replacing the IP54 (UL type 12) roof fan of frame R9
  138. Replacing the IP54 (UL type 12) roof fan of frames R10 and R11
  139. Replacing the drive module (frames R6 to R8)
  140. Replacing the drive module (frame R9)
  141. Replacing the drive module (frames R10 and R11)
  142. Capacitors
  143. Cleaning
  144. Memory unit
  146. Definitions
  147. Altitude derating
  148. Deratings for special settings in the drive control program
  149. High speed mode
  150. Fuses (UL)
  151. Dimensions and weights
  152. Dimensions and weights of sine filter cubicle (option +E206)
  153. Losses, cooling data and noise
  154. Cooling data and noise for drives with sine filter (option +E206)
  155. Terminal and entry data for the power cables
  156. Terminal data for the control cables
  157. Electrical power network specification
  158. Control unit connection data
  159. Auxiliary circuit power consumption
  160. Applicable standards
  161. CE marking
  162. Declaration of Conformity (Safe torque off)
  163. Compliance with the EN 61800-3:2004
  164. Category C3
  165. UL marking
  166. RCM marking
  167. H350, +H352
  170. Compliance with the European Machinery Directive
  171. Cable types and lengths
  172. Single-channel connection
  173. Multiple drives (internal power supply)
  174. Multiple drives (external power supply)
  175. Operation principle
  176. Maintenance
  177. Competence
  178. Abbreviations
  180. Selecting a custom resistor
  181. Minimizing electromagnetic interference
  182. Protecting the resistor cable against short-circuits
  183. Technical data
  184. Degree of protection of SAFUR resistors
  185. Product and service inquiries
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Controller
Table of contents
  1. List of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Contents of this chapter
  5. Target audience
  6. Abbreviations
  7. Quick reference guide for implementing a safety system
  8. Contents this chapter
  9. Operation principle
  10. Fault reaction function
  11. Wiring
  12. Start-up and acceptance test
  13. Use of the safety function
  14. Proof test interval
  15. Safety data
  16. Relevant failure modes
  17. Competence
  18. Related standards and directives
  19. Product and service inquiries
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Controller
Table of contents
  1. List of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Contents of this chapter
  5. Safety instructions
  6. Contents
  7. Exclusion of liability
  8. Quick reference guide for implementing a safety system
  10. Summary of wirings and settings
  11. Operation principle
  12. Operation principle diagram
  13. Wiring
  14. Use of the safety function
  15. FSE module
  17. General parameters
  18. Parameters for the SSE function
  19. FSE module and safety pulse encoder parameters
  20. Drive parameter settings
  22. Start-up and acceptance test
  24. Proof test interval
  26. Safety data values
  27. Relevant failure modes
  28. General rules, notes and definitions
  29. Related standards and directives
  30. Product and service inquiries
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Servo Drives
Table of contents
  1. List of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Contents of this chapter
  5. Safety instructions
  6. Contents
  7. Exclusion of liability
  8. Quick reference guide for implementing a safety system
  10. Summary of wirings and settings
  11. Operation principle
  12. Emergency stop, stop category 1 with time monitoring
  13. Emergency stop, stop category 1 with ramp monitoring
  14. Time schemes with a safety encoder
  17. Circuit diagram
  18. Wiring
  19. Use of the safety function
  20. Emergency stop indications
  21. FSE module
  23. General parameters
  24. Parameters for the STO function
  25. Parameters for the SSE function
  26. Parameters for Emergency stop, stop category 0
  27. Changing the stop category from 0 to 1
  28. FSE module and safety pulse encoder parameters
  29. Drive
  31. Settings with voltage connected
  33. Proof test interval
  35. ACS880-07/17/37 drives without the FSE module
  36. Safety component types
  37. General rules, notes and definitions
  38. Related standards and directives
  39. Product and service inquiries
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Contents of this chapter
  4. Electrical safety precautions
  6. Quick reference guide for taking a safety function into use
  7. Terms and abbreviations
  9. ACS880-07 drives, frames R6 to R11 and ACS880-17/-37 drives, frame R8
  10. ACS880-17/37 drives, frame R11
  11. ACS880-07 drives, frames nxDXT + nxR8i
  12. ACS880-17/37 and -17LC/37LC drives, frames nxR8i + nxR8i
  13. Fault reaction function
  14. Parameter settings
  15. Additional parameter settings for ACS880-07 drives, frames nxDXT + nxR8i and ACS880-17/17LC/37/37LC drives, frames nxR8i + nxR8i
  17. Customer-installed main breaker in ACS880-17LC/37LC drives
  20. Acceptance test reports
  22. ACS880-07 drives, frames R6 to R11 and ACS880-17/37 drives, frame R11
  24. Competence
  26. ACS880-07 drives with a main contactor (option +F250)
  27. ACS880-17/37 drives with a main contactor (option +F250)
  28. ACS880-07/17/17LC/37/37LC drives with a main breaker (option +F255)
  29. ACS880-17LC/37LC drives without a main breaker
  30. Diagram 2: ACS880-17/37 drives, frame R11
  31. Ambient conditions
  32. Compliance with the European Machinery Directive
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: DC Drives
ACS880-07 first page preview

ACS880-07

Brand: ABB | Category: Industrial Equipment
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