ABB IRB 120 manuals
IRB 120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation, IRC5
- How to read the product manual
- Safety
- General safety information
- Safety in the robot system
- Protective stop and emergency stop
- Safety risks
- CAUTION - Hot parts may cause burns
- Safety risks related to tools/work pieces
- Safety risks related to pneumatic/hydraulic systems
- Safety risks during operational disturbances
- Risks associated with live electric parts
- Safety actions
- Fire extinguishing
- Emergency release of the robot arm
- Brake testing
- Risk of disabling function "Reduced speed 250 mm/s
- Enabling device and hold-to-run functionality
- Work inside the working range of the robot
- Safety signals and symbols
- Safety symbols on product labels
- Safety related instructions
- DANGER - First test run may cause injury or damage
- DANGER - Make sure that the main power has been switched off
- WARNING - The unit is sensitive to ESD
- WARNING - Safety risks during handling of batteries
- WARNING - Safety risks during work with gearbox lubricants (oil or grease)
- Installation and commissioning
- Unpacking
- Working range and type of motion
- Risk of tipping/stability
- On-site installation
- Manually releasing the brakes
- Orienting and securing the robot
- Fitting equipment on robot
- Setting the system parameters for a suspended or tilted robot
- Loads fitted to the robot, stopping time and braking distances
- Restricting the working range
- Mechanically restricting the working range
- Making robot ready for operation
- Electrical connections
- Customer connections on the robot
- Start of robot in cold environments
- Maintenance
- Maintenance schedule
- Inspection activities
- Inspecting mechanical stops
- Inspecting dampers
- Inspecting timing belts
- Inspecting plastic covers
- Replacement/changing activities
- Replacing the battery pack
- Cleaning activities
- Repair
- General procedures
- Replacing parts on the robot
- Cable harness
- Refitting the cable harness
- Replacing the Encoder Interface board
- Plastic covers
- Upper arm
- Lower arm
- Motors and motors with gearboxes
- Replacing axis-2 motor with gearbox
- Replacing axis-3 motor with gearbox
- Replacing motor axis 4, with gearbox
- Replacing motor axis 5
- Replacing motor axis 6
- Gearboxes
- Replacing gearbox axis 2
- Replacing gearbox axis 3
- Replacing gearbox axis 4
- Replacing gearbox axis 5
- Replacing gearbox axis 6
- Calibration
- Calibration methods
- When to calibrate
- Synchronization marks and axis movement directions
- Calibration movement directions for all axes
- Updating revolution counters
- Calibrating with Axis Calibration method
- Axis Calibration - Running the calibration procedure
- Calibrating with manual calibration method
- Verifying the calibration
- Checking the synchronization position
- Decommissioning
- Environmental information
- Scrapping of robot
- Reference information
- Applicable standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard toolkit
- Special tools
- Lifting equipment and lifting instructions
- Spare parts
- Circuit diagrams
- Index
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