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Genie S-80 Service Manual

Also see for S-80: Maintenance manualMaintenance manualMaintenance manualOperator's manualOperator's manual

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Contents
  1. Introduction
  2. safety rules
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Machine Specifications
  12. Performance Specifications
  13. Hydraulic Specifications
  14. Bolt Torque Specifications
  15. scheduled maintenance inspections
  16. Maintenance Inspection Report
  17. A-1 Inspect the Manuals
  18. A-4 Check the Engine Oil Level
  19. A-7 Check the Hydraulic Oil Level
  20. A-9 Check the Tire Pressure
  21. A-11 Test the Platform and Ground Controls
  22. A-13 Test the Tilt Sensor
  23. A-14 Test the Limit Switches
  24. A-15 Replace the Engine Oil and Filter - Gasoline/LPG Models
  25. A-16 Replace the Engine Air Filter
  26. B-1 Check the Engine Belt(s)
  27. B-4 Check the Exhaust System
  28. B-5 Check the Battery
  29. B-7 Inspect the Electrical Wiring
  30. B-9 Confirm the Proper Brake Configuration
  31. B-11 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models
  32. B-13 Test the Key Switch
  33. B-14 Test the Emergency Stop Buttons
  34. B-17 Test the Service Horn
  35. B-20 Test the Fuel Select Operation - Gasoline/LPG Models
  36. B-21 Test the Drive Enable System
  37. B-23 Test the Drive Speed - Stowed Position
  38. B-25 Perform Hydraulic Oil Analysis
  39. B-27 Replace the Engine Oil and Filter - Deutz Diesel Models
  40. C-1 Check the Boom Wear Pads
  41. C-4 Check the Free-wheel Configuration
  42. C-5 Grease the Turntable Rotation Bearing and Rotate Gear
  43. C-7 Replace the Hydraulic Tank Filter
  44. C-9 Replace the Diesel Fuel Filter - Deutz Diesel Models
  45. C-11 Replace the PCV Valve - Gasoline/LPG Models
  46. C-13 Replace the Spark Plugs - Gasoline/LPG Models
  47. C-14 Check and Adjust the Air/LPG Mixture - Gasoline/LPG Models
  48. C-15 Check and Adjust the Ignition Timing - Gasoline/LPG Models
  49. D-1 Test or Replace the Hydraulic Oil
  50. D-2 Change or Recondition the Engine Coolant - Gasoline/LPG Models
  51. D-3 Change the Fuel Lines
  52. D-6 Clean the PCV Hoses and Fittings - Gasoline/LPG Models
  53. D-7 Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
  54. Engine Will Not Crank Over
  55. Engine Cranks Over But Will Not Start - Gasoline/LPG Models
  56. Engine Cranks Over But Will Not Start - Deutz Diesel Models
  57. Engine Will Not Start On LPG, But Will Start On Gasoline Gasoline/LPG Models
  58. Engine Will Not Start On Gasoline, But Will Start On LPG Gasoline/LPG Models
  59. Engine High Idle Inoperative - Gasoline/LPG Models
  60. Engine Low Idle Inoperative - Gasoline/LPG Models
  61. Engine High Idle Inoperative - Deutz Diesel Models
  62. Engine Low Idle Inoperative - Deutz Diesel Models
  63. All Functions Inoperative, Engine Starts and Runs
  64. All Lift and Steer Functions Inoperative, Drive Functions Operational
  65. Ground Controls Inoperative, Platform Controls Operate Normally
  66. Platform Controls Inoperative, Ground Controls Operate Normally
  67. Boom Up Function Inoperative
  68. Boom Down Function Inoperative
  69. Boom Extend Function Inoperative
  70. Boom Retract Function Inoperative
  71. Turntable Rotate Function Inoperative
  72. Turntable Rotate Left Function Inoperative
  73. Turntable Rotate Right Function Inoperative
  74. All Platform Leveling Functions Inoperative
  75. Platform Level Up Function Inoperative
  76. Platform Level Down Function Inoperative
  77. Platform Rotate Left Function Inoperative
  78. Platform Rotate Right Function Inoperative
  79. Drive Chassis Jack Function Inoperative
  80. Steer Left Function Inoperative
  81. Steer Right Function Inoperative
  82. All Drive Functions Inoperative, All Other Functions Operate Normally
  83. Drive Forward Or Reverse Function Inoperative
  84. Traction Function Inoperative
  85. Machine Will Not Drive At Full Speed
  86. Machine Drives At Full Speed With Platform Raised or Extended
  87. Drive Enable System Is Malfunctioning
  88. Auxiliary Functions Inoperative
  89. Electrical Symbols Legend
  90. Electrical Schematic - Gasoline/LPG Models
  91. Ground Control Box Legend - Gasoline/LPG Models
  92. Relay Panel Legend - Gasoline/LPG Models
  93. Platform Control Box Legend - Gasoline/LPG Models
  94. Electrical Schematic - Diesel Models
  95. Ground Control Box Legend - Diesel Models
  96. Platform Control Box Legend - Diesel Models
  97. Hydraulic Symbols Legend
  98. WD Hydraulic Schematic
  100. repair procedures
  101. Joystick Controllers
  102. Horsepower Limiter Board
  103. Foot Switch
  104. Resistors
  105. Control Relays
  106. Platform
  107. Platform Rotator
  108. Jib Boom
  109. Jib Boom Lift Cylinder
  110. Jib Boom / Platform Rotate Manifold Components
  111. Plastic Cable Track
  112. Boom Lift Cylinder
  113. Platform Leveling Master Cylinder
  114. Turntable Covers
  115. RPM Adjustment
  116. Governor Actuator
  117. Choke Adjustments
  118. Timing Adjustment
  119. Water Temperature and Oil Pressure Gauges
  121. Wago ® Components
  122. Power Relay
  123. Lift/Steer Pump
  124. Function Manifolds
  125. Valve Adjustments - Function Manifold
  126. Hydraulic Tank
  127. Fuel Tank
  128. Rotation Hydraulic Motor
  129. Turntable Rotation Manifold Components
  130. Yoke and Hub
  131. Steering Cylinders
  132. Tie Rod Cylinder
  135. Extendable Axle
  136. Hydraulic Limit Switches
  137. Chassis Jack / Axle Manifolds
  138. Steer Manifold Components
  139. Drive Motor
  140. WD Drive Manifold Components
  141. Valve Adjustments
Genie S-80 Service Manual Manual pdf 16 page image
2 - 4 Genie S-80 & Genie S-85 Part No. 34032Section 2 - Specifications Service Manual - First EditionBOLT TORQUE SPECIFICATIONS24322028182416241420Torque - Dryinch-poundsTorque - Dryfoot-poundsTorque - DryNewton metersTorque - Dryinch-poundsTorque - Dryfoot-poundsTorque - DryNewton meters434996120171930355055759011012015017026030043047064070056111423284148687510212214916320423135340758363786894960681441682525455070801101201501702202403804206006609001000781619343461689510914916320423129832651557081489512211356Size Threads SAE Grade 5 Bolts SAE Grade 8 BoltsBolt Torque Specifications1320121811181016914812No. 101/ 4 inch5/ 16 inch3/ 8 inch7/ 16 inch1/ 2 inch9/ 16 inch5/ 8 inch3/ 4 inch7/ 8 inch1 inchTorque specifications for lubricated bolts are 25% less than dry torque specifications for each bolt size.These bolt torque specifications are for general use only. Specification may vary depending on application of bolt.
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This manual is suitable for:
S-80S-85
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