Part No. 34032 Genie S-80 & Genie S-85 3 - 7Section 3 - Scheduled Maintenance InspectionsService Manual - First EditionTools arerequiredNew partsrequiredWarmenginerequiredColdenginerequiredDealerservicesuggestedB-19 Engine idle selectB-20 Fuel select-gasolineB-21 Drive enable systemB-22 Drive brakesB-23 Drive speed-stowedB-24 Alarm packageB-25 Hydraulic oil analysisB-26 Hydraulic limit switchPerform every 500 hours:B-27 Replace engine oiland filter-DeutzChecklist C Y N RRefer to Table CC-1 Boom wear padsC-2 Axle Wear PadsC-3 Turntable bearing boltsC-4 Free-wheel configurationC-5 Grease rotation bearingC-6 Torque hub oilC-7 Hydraulic tank filterC-8 Drive loop hydraulic filterC-9 Fuel filter-dieselC-10 Fuel filter-gasolineC-11 PCV valve-gasolineC-12 Distibutor cap-gasolineC-13 Spark plugs-gasolineC-14 Air/LPG mixtureC-15 Ignition timing-gasolineC-16 Valves-DeutzC-17 Turntable backlashChecklist D Y N RRefer to Table DD-1 Hydraulic oilD-2 Engine coolant-gasolineD-3 Change fuel linesD-4 Valves-gasolineD-5 Compression-gasolineD-6 PCV hoses-gasolineD-7 Fuel injection-DeutzD-8 Toothed belt-DeutzD-9 Timing belt-FordChecklist A Y N RRefer to Table AA-1 ManualsA-2 Decals and placardsA-3 Damage, loose ormissing partsA-4 Engine oil levelA-5 Engine coolant-gasolineA-6 Fuel leaksA-7 Hydraulic oil levelA-8 Hydraulic leaksA-9 Tire pressureA-10 Extendable axlesA-11 Platform andground controlsA-12 Auxiliary powerA-13 Tilt sensorA-14 Limit switchesPerform every 100 hours:A-15 Replace engine oiland filter-gasolineA-16 Replace air filterChecklist B Y N RRefer to Table BB-1 Engine belt(s)B-2 Engine radiatorB-3 Oil cooler and fins-DeutzB-4 Exhaust systemB-5 BatteryB-6 Hydraulic tank filterB-7 Electrical wiringB-8 Tires and wheelsB-9 Brake configurationB-10 Torque hub oil levelB-11 Idle mixture-gasolineB-12 Engine RPMB-13 Key SwitchB-14 Emergency StopB-15 Ground control overrideB-16 Platform levelingB-17 Service hornB-18 Foot switchInstructions· Make copies of this page to use foreach inspection.· Select the appropriate checklist(s) forthe type of inspection to be performed.Daily Inspection: AQuarterly Inspection: A+BAnnual Inspection: A+B+C2 Year Inspection: A+B+C+D· Place a check in the appropriate boxafter each inspection procedure iscompleted.· Use the maintenance tables in thissection and the step-by-stepprocedures in section 4 to learn how toperform these inspections.· If any inspection receives an “N”, tagand remove the machine from service,repair and re-inspect it. After repair,place a check in the “R” box.LegendY = yes, acceptableN = no, remove from serviceR = repairedCommentsMaintenance Inspection ReportModelSerial numberDateHour meterMachine ownerInspected by (print)Inspector signatureInspector titleInspector company
