Contents - service manual
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Chapter 1 Troubleshooting
- Preparatory Requirements
- Cautions for Service Operations
- Cautions for FIP Use
- level 1 fip
- Error/Status Code List
- level 2 fip
- Error Code FIP
- FIP1.2 ROS Error
- FIP1.3 Fuser Error
- FIP1.4 Fan Error
- FIP1.5 Main Motor Error
- FIP1.6 Cover Error
- FIP1.7 FIP Paper Jam/Regi to Fuser
- FIP1.8 Paper Jam/Exit
- FIP1.9 Paper Jam/Tray to Regi
- FIP1.10 Paper Jam/Misfeed
- FIP1.11 EP Cartridge
- FIP1.12 Paper Size Error
- FIP1.13 No Tray/Tray 1, 2
- FIP1.14 No Paper/Tray 1, 2
- FIP1.15 Low Paper in Tray/Tray 2
- FIP1.16 Drum Life
- FIP1.17 Fuser Life
- FIP1.18 No Power
- FIP1.19 LCD/LED Display Error
- FIP1.20 Inoperative Keypad
- FIP1.21 Other Printer Error
- FIP1.22 Face Up Tray Error
- FIP1.23 Full Stack Error/500 Paper Exit
- FIP1.24 LVPS
- FIP1.25 MAIN MOTOR
- FIP1.26 ROS ASSY
- FIP1.27 FUSER ASSY
- FIP1.28 SENSOR REGI
- FIP1.29 SENSOR NO PAPER
- FIP1.30 SENSOR LOW PAPER
- FIP1.31 SENSOR TONER
- FIP1.32 INTERLOCK S/W 24V
- FIP1.33 INTERLOCK S/W 5V, SWITCH I/L ASSY
- FIP1.34 INTERLOCK S/W REAR
- FIP1.35 SWITCH I/L ASSY (Interlock S/W Front R)
- FIP1.36 PWBA EXIT MOTOR
- FIP1.37 MOTOR ASSY EXIT
- FIP1.38 CLUTCH REGI
- FIP1.39 CLUTCH ASSY PH
- FIP1.40 GUIDE TRAY LEFT
- FIP1.41 HVPS/MCU
- FIP1.42 Electrical Noise
- FIP1.43 MOTOR ASSY EXIT
- FIP1.44 SENSOR FACE UP OPEN
- FIP1.45 SENSOR FULL STACK
- Duplex Option
- FIP2.1 Option Duplex Cover Error
- FIP2.2 Option Duplex Error
- FIP2.3 Paper Jam/Exit to Dup
- FIP2.4 Paper Jam/Dup to Regi
- FIP2.5 Paper Jam/Duplex Misfeed
- FIP2.6 Paper Size Error/Duplex
- FIP2.7 No Recognition of Option Duplex
- FIP2.8 PWBA DUPLEX
- FIP2.9 MOTOR DUPLEX
- FIP2.10 SENSOR DUP
- FIP2.11 SWITCH DUPLEX
- OCT Option
- FIP3.1 Option OCT Cover Error
- FIP3.2 Option OCT Error
- FIP3.3 Paper Jam/Exit to OCT
- FIP3.4 Paper Jam/OCT
- FIP3.5 Paper Size Error/OCT
- FIP3.6 Full Stack Error/OCT
- FIP3.7 No Recognition of Option OCT
- FIP3.8 PWBA OCT
- FIP3.9 MOTOR ASSY OCT
- FIP3.10 MOTOR ASSY OFFSET
- FIP3.11 SOLENOID ASSY GATE
- FIP3.12 S/W REAR COVER
- FIP3.13 SENSOR OCT
- FIP3.14 Sensor Full Stack (On PWBA OCT)
- FIP3.15 Sensor Offset (On PWBA OCT)
- Paper Feeder Option
- Level 1 FIP
- FIP4.2 No Paper/Tray 3, 4
- FIP4.3 Low Paper in Tray/Tray 3, 4
- FIP4.4 No Recognition of Option 550 Paper Feeder
- FIP4.5 Inappropriate Option 550 Paper Feeder
- Level 2 FIP
- FIP4.7 PWBA FEEDER 550
- FIP4.8 SENSOR NO PAPER
- FIP4.9 SENSOR LOW PAPER
- FIP4.10 OPT ASSY SIZE
- FIP4.11 CLUTCH ASSY PH
- FIP4.12 CLUTCH PR-REGI
- Image Quality Defects
- Image Quality FIP
- FIP- 1.P2 Blank print (No print)
- FIP- 1.P3 Solid Black
- FIP- 1.P4 Vertical blank lines (White stripes in paper transport direction)
- FIP- 1.P5 Horizontal band cross out
- FIP- 1.P6 Vertical stripes
- FIP- 1.P7 Horizontal stripes
- FIP- 1.P8 Partial Deletion
- FIP- 1.P9 Spots
- FIP- 1.P10 Ghosting
- FIP- 1.P11 Background (Fog)
- FIP- 1.P12 Skew
- FIP- 1.P13 Paper damage
- FIP- 1.P14 Unfused Image
- Judgment of Print Consistency
- Side Edge Registration
- Skew
- Perpendicularity
- Parallelism
- Preventive Maintenance
- Chapter 2 Diagnostics
- chapter 2 diagnostics
- entering diagnostics
- main menu
- output tests
- input tests
- maintenance info
- asset tag
- operator panel
- key test
- test print
- engine test page
- test page
- flash summary
- Chapter 3 Removal and Replacement Procedures
- Table Of Contents
- Table Of Contents
- Table Of Contents
- chapter 3 removal and replacement procedures
- prohibited matter
- description of procedures
- rrp1.1 cover rear (pl)
- rrp1.2 cover right (pl)
- rrp1.3 cover left (pl)
- rrp1.4 cover top (pl 1.1), operation panel (pl)
- rrp1.5 cover front (pl)
- rrp2.1 roll assembly retard (pl)
- rrp2.2 rack size (pl)
- rrp2.3 gear sector (pl)
- rrp2.4 guide assembly end 150 (pl)
- rrp2.5 plate assembly btm (pl)
- rrp2.6 gear lever lock (pl 2.1.25), lever btm lock (pl)
- rrp2.7 handle extension 150 (pl)
- rrp3.1 roll assembly retard (pl)
- rrp3.2 rack size (pl)
- rrp3.3 gear sector (pl)
- rrp3.4 guide assembly end 550 (pl)
- rrp3.5 plate assembly btm
- rrp3.6 gear lever lock (pl 3.1.26), lever btm lock (pl)
- rrp3.7 handle extension 550 (pl)
- rrp3.8 guide indicator 3 (pl)
- rrp3.9 guide indicator 2 (pl)
- rrp3.10 low ind front (pl)
- rrp4.1 150 feeder assembly (pl)
- rrp4.2 roll assembly nudger (pl 4.1), roll assembly feed (pl)
- rrp4.3 clutch oneway nudger (pl)
- rrp4.4 gear nudger (pl)
- rrp4.5 roll regi rubber (pl)
- rrp4.6 clutch assembly ph (pl 4.1.21), clutch regi (pl)
- rrp4.7 sensor regi (pl)
- rrp4.8 sensor no paper (pl)
- rrp4.9 sensor toner (pl)
- rrp4.10 actuator no paper (pl)
- rrp5.1 550 feeder assembly (pl)
- rrp5.2 roll assembly nudger (pl 5.1), roll assembly feed (pl)
- rrp5.3 clutch oneway nudger (pl)
- rrp5.4 gear nudger (pl)
- rrp5.5 clutch assembly ph (pl)
- rrp5.6 sensor no paper (pl)
- rrp5.7 guide tray right (pl)
- rrp5.8 guide tray left (pl)
- rrp5.9 sensor low paper (pl)
- rrp5.10 actuator no paper (pl)
- rrp6.1 ros assembly (pl)
- rrp6.2 duct front (pl 6.1), fan sub (pl)
- rrp6.3 shield plate ros (pl)
- rrp6.4 guide cru left (pl)
- rrp6.5 interlock s/w 24v, interlock s/w 5v (pl)
- rrp6.6 lever guide (pl)
- rrp6.7 harness assembly fuser (pl)
- rrp6.8 fuser assembly (pl)
- rrp6.9 btr assembly (pl)
- rrp6.10 chute transfer (pl)
- rrp6.11 pwba assembly ant (pl)
- rrp6.12 guide assembly cru r (pl)
- rrp6.13 lever link (pl 6.1.29), link gear 3(pl)
- rrp7.2 500 exit assembly
- rrp7.3 chute up exit, chute low exit (pl)
- rrp7.4 roll exit (pl)
- rrp7.5 motor assembly exit (pl)
- rrp7.6 sensor face up open (pl)
- rrp7.7 sensor full stack (pl)
- rrp7.8 actuator full stack (pl)
- rrp7.9 cover rear 500 (pl)
- rrp7.10 fuser roll (fu) (pl)
- rrp7.11 lever gate holder,spring lever gate, lever gate fu (pl)
- rrp7.12 lever latch left, spring latch fu, lever latch right (pl)
- rrp7.13 roll pinch fuser, spring pinch fuser (pl)
- rrp7.14 gate fuser (pl)
- rrp7.15 gate oct exit (pl)
- rrp8.1 motor cover (pl)
- rrp8.2 main motor (pl)
- rrp8.3 gear assembly housing (pl)
- rrp8.4 gear assembly plate (pl 8.1.10), gear 9 (pl)
- rrp9.1 shield plate lvps (pl)
- rrp9.2 pwba exit motor (pl)
- rrp9.3 lvps (pl)
- rrp9.4 power switch (pl 9.1.6), harness assembly ac100v/ac200v (pl)
- rrp9.5 interlock s/w rear (pl)
- rrp9.6 fan main (pl)
- rrp9.7 shield assembly ess (pl)
- rrp9.8 shield assembly window (pl)
- rrp9.9 shield plate hvps (pl)
- rrp9.10 hvps/mcu (pl)
- Chapter 5 Parts List
- rrp10.1 duplex option
- rrp10.2 hsg upper assy (pl)
- rrp10.3 hsg lower dup (pl)
- rrp10.4 cover top (pl)
- rrp10.5 pwba duplex (pl)
- rrp10.6 cover rear (pl10.1), fan duplex (pl)
- rrp10.7 sensor dup (pl)
- rrp10.8 roll dup (pl)
- rrp10.9 cover left (pl)
- rrp10.10 cover right (pl)
- rrp10.11 motor duplex (pl)
- rrp10.12 switch duplex (pl)
- rrp10.13 cover harness (pl10.1), harness assy dup (pl)
- rrp11.1 oct option
- rrp11.2 cover rear (pl)
- rrp11.3 tray assy oct (pl)
- rrp11.4 cover oct (pl)
- rrp11.5 cover front (pl)
- rrp11.6 actuator full stack (pl)
- rrp11.7 pwba oct (pl)
- rrp11.8 motor assy offset (pl)
- rrp11.9 solenoid assy gate (pl)
- rrp11.10 sensor oct (pl)
- rrp11.11 roll oct lower (pl)
- rrp11.12 roll oct upper (pl)
- rrp11.13 motor assy oct (pl)
- rrp12.1 550 paper feeder option
- rrp12.2 cover right plate (pl)
- rrp12.3 cover left plate (pl)
- rrp12.4 opt assy size (pl)
- rrp12.5 drive assy opt fdr (pl)
- rrp12.6 motor feeder (pl)
- rrp12.7 sensor low paper (pl)
- rrp12.8 pwba feeder 550 (pl)
- rrp12.9 550 feeder option (pl)
- rrp12.10 roll assy nudger (pl12.2), roll assy feed (pl)
- rrp12.11 clutch oneway nudger (pl)
- rrp12.12 gear nudger (pl)
- rrp12.13 roll assy turn (pl)
- rrp12.14 clutch assy ph (pl)
- rrp12.15 clutch pr-regi (pl)
- rrp12.16 sensor no paper (pl)
- rrp12.17 roll assy retard (pl)
- rrp12.18 rack size (pl)
- rrp12.19 gear sector (pl)
- rrp12.20 guide assy end 550 (pl)
- rrp12.21 plate assy btm (pl)
- rrp12.22 gear lever lock (pl12.3), lever btm lock (pl)
- rrp12.23 handle extension 550 (pl)
- rrp12.24 guide indicator 3 (pl)
- rrp12.25 guide indicator 2 (pl)
- rrp12.26 low ind front (pl)
- rrp12.27 spring earth top (pl)
- Chapter 4 Print Engine Plug/Jack Connector Locations
- print engine p/j diagram (2 of)
- duplex transport option p/j diagram
- oct option p/j diagram
- sheet feeder
- sheet feeder p/j diagram
- Table Of Contents
- chapter 5 parts list
- pl 1.1 cover [illustration
- pl 1.1 cover [list
- pl 2.1 150 paper cassette [list
- pl 3.1 550 paper cassette [list
- pl 4.1 150 paper feeder [illustration
- pl 4.1 150 paper feeder [list
- pl 5.1 550 paper feeder [list
- pl 6.1 xero [illustration
- pl 6.1 xero [list
- pl 7.2 500 paper exit (2/2) & option face up tray [list
- pl 8.1 frame & drive [list
- pl 9.1 electrical [illustration
- pl 9.1 electrical [list
- pl 10.1 option duplex [list
- pl 11.1 option oct [illustration
- pl 11.1 option oct [list
- pl 12.1 option 550 paper feeder (1/2) [illustration
- pl 12.1 option 550 paper feeder (1/2) [list
- pl 12.2 option 550 paper feeder (2/2) [list
- pl 12.3 option 550 paper cassette [list
- Chapter 6 Principles of Operation
- summary of printing process
- flow of print data
- gear layout
- paper transport
- control of paper size
- ros control
- fuser control
- schematic diagram of safety system
- driving force transmission path
- actions of main functional components
- Chapter 7 Wiring
- chapter 7 wiring
- chapter 7 wiring diagrams and signal information
- option duplex
- general wiring diagram
- option oct
- option 550 paper feeder
- Chapter 8 Printer Specifications
- Table Of Contents
- chapter 8 printer specifications
- electrical properties
- mechanical properties
- paper output tray
- printing media
- ep cartridge specification
- environmental specifications
- ozone emission
- safety specifications
- reliability specifications
- average number of printed sheets (monthly)
- print quality specifications
- Chapter 9 ESS Options
- chapter 9 ess options
- option installation
- installing the cf
- installing the development flash card
- installing the simm card
- installing the nic
- Appendix A - Parts List
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Chapter 1 TroubleshootingChapter 1 Troubleshooting CONTENTSChapter 1 Troubleshooting ............................................................................................ 1 - 11. Progressing with the Troubleshooting ........................................................................ 1 - 11.1 Troubleshooting Flow Chart............................................................................................................. 1 - 11.2 Preparatory Requirements............................................................................................................... 1 - 21.3 Cautions for Service Operations ...................................................................................................... 1 - 31.4 Cautions for FIP Use........................................................................................................................ 1 - 42. Level 1 FIP ................................................................................................................. 1 - 62.1 Level 1 FIP....................................................................................................................................... 1 - 62.2 Flow of Level 1 FIP .......................................................................................................................... 1 - 62.3 Error/Status Code List...................................................................................................................... 1 - 73. Level 2 FIP ............................................................................................................... 1 - 103.1 Level 2 FIP..................................................................................................................................... 1 - 104. Error Code FIP ......................................................................................................... 1 - 114.1 Level 1 FIP..................................................................................................................................... 1 - 11FIP1.1 NVM Error ................................................................................................................................ 1 - 11FIP1.2 ROS Error................................................................................................................................. 1 - 12FIP1.3 Fuser Error ............................................................................................................................... 1 - 13FIP1.4 Fan Error .................................................................................................................................. 1 - 14FIP1.5 Main Motor Error ..................................................................................................................... 1 - 15FIP1.6 Cover Error............................................................................................................................... 1 - 16FIP1.7 FIP Paper Jam/Regi to Fuser .................................................................................................. 1 - 17FIP1.8 Paper Jam/Exit ........................................................................................................................ 1 - 20FIP1.9 Paper Jam/Tray to Regi .......................................................................................................... 1 - 22FIP1.10 Paper Jam/Misfeed ............................................................................................................... 1 - 24FIP1.11 EP Cartridge .......................................................................................................................... 1 - 26FIP1.12 Paper Size Error .................................................................................................................... 1 - 27FIP1.13 No Tray/Tray 1, 2 .................................................................................................................. 1 - 28FIP1.14 No Paper/Tray 1, 2 ................................................................................................................. 1 - 29FIP1.15 Low Paper in Tray/Tray 2 ...................................................................................................... 1 - 30FIP1.16 Drum Life ............................................................................................................................... 1 - 31FIP1.17 Fuser Life .............................................................................................................................. 1 - 32FIP1.18 No Power ............................................................................................................................... 1 - 33FIP1.19 LCD/LED Display Error ......................................................................................................... 1 - 36FIP1.20 Inoperative Keypad ............................................................................................................... 1 - 37FIP1.21 Other Printer Error ................................................................................................................. 1 - 38FIP1.22 Face Up Tray Error ................................................................................................................ 1 - 39FIP1.23 Full Stack Error/500 Paper Exit ............................................................................................. 1 - 404.2 Level 2 FIP...................................................................................................................................... 1 - 41FIP1.24 LVPS ..................................................................................................................................... 1 - 41FIP1.25 MAIN MOTOR ....................................................................................................................... 1 - 42FIP1.26 ROS ASSY ............................................................................................................................ 1 - 43FIP1.27 FUSER ASSY ........................................................................................................................ 1 - 45FIP1.28 SENSOR REGI ..................................................................................................................... 1 - 47FIP1.29 SENSOR NO PAPER ............................................................................................................ 1 - 49FIP1.30 SENSOR LOW PAPER ......................................................................................................... 1 - 51FIP1.31 SENSOR TONER .................................................................................................................. 1 - 52FIP1.32 INTERLOCK S/W 24V ........................................................................................................... 1 - 53FIP1.33 INTERLOCK S/W 5V, SWITCH I/L ASSY ............................................................................. 1 - 54FIP1.34 INTERLOCK S/W REAR ....................................................................................................... 1 - 55FIP1.35 SWITCH I/L ASSY (Interlock S/W Front R) ........................................................................... 1 - 56FIP1.36 PWBA EXIT MOTOR ............................................................................................................ 1 - 57
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