Yamaha FJR 1300 AE 2014 Service Manual

REAR BRAKE4-58• Never use solvents on internal brake com-ponents as they will cause the brake caliperpiston dust seal and brake caliper pistonseal to swell and distort.• Whenever a brake caliper is disassembled,replace the brake caliper piston dust sealand brake caliper piston seal.EAS22670INSTALLING THE REAR BRAKE CALIPER1. Install:• Rear brake caliper assembly(temporarily)• Rear wheel axle• Brake torque rod• Rear wheel axle nutTIP• Do not install the brake pads, brake pad shims,and brake pad springs.• Align the slot “a” of the rear wheel sensor hous-ing “1” with the projection “b” of the rear brakecaliper bracket “2”, and then assemble them.• After assembling the rear wheel sensor hous-ing and the rear brake caliper bracket, makesure that the projection “c” on the housing isaligned with the projection “d” on the bracket.NOTICEECA14470Make sure there are no foreign materials inthe wheel hub. Foreign materials cause dam-age to the inner sensor rotor and wheel sen-sor.WARNINGEWA13500Make sure the brake hose is routed properly.2. Tighten:• Brake torque rod nuts• Rear wheel axle nut• Rear wheel axle pinch bolt3. Install:• Copper washers• Brake hose (proportioning valve to rear brakecaliper) “1”• Brake hose union bolt “2”WARNINGEWA1MC1014Proper brake hose routing is essential to in-sure safe vehicle operation. Refer to “CABLEROUTING” on page 2-47.NOTICEEC3P61044When installing the brake hose onto thebrake caliper, make sure the brake pipe “a”touches the projection “b” on the brake cali-per.Specified brake fluidDOT 4T R..Brake torque rod nut30 Nm (3.0 m·kg, 22 ft·lb)Rear wheel axle nut125 Nm (12.5 m·kg, 90 ft·lb)Rear wheel axle pinch bolt23 Nm (2.3 m·kg, 17 ft·lb)T R. .Brake hose union bolt30 Nm (3.0 m·kg, 22 ft·lb)New12ab