ABB ACS800-U4 manuals
ACS800-U4
Table of contents
- ACS800 Single Drive Manuals
- What this chapter contains
- Installation and maintenance work
- Grounding
- Mechanical installation and maintenance
- Operation
- Permanent magnet motor
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents
- Installation and commissioning flowchart
- Product and service inquiries
- Terms and abbreviations
- Type code
- Main circuit and control
- Free space around the unit
- Cooling and degrees of protection
- Preventing the recirculation of hot air
- Inside the cabinet
- Cabinet heaters
- Control panel mounting platform kit (RPMP)
- Unpacking the unit
- Delivery check
- Installation procedure
- Flange mounting
- Protecting the motor insulation and bearings
- Requirements table
- Permanent magnet synchronous motor
- EEA / Europe
- Thermal overload protection of the motor
- Ground fault protection
- Prevention of Unexpected Start
- Selecting the power cables
- Alternative power cable types
- Additional US requirements
- Power factor compensation capacitors
- Before opening a contactor (DTC control mode selected)
- Selecting the control cables
- Connection of a motor temperature sensor to the drive I/O
- Control cable ducts
- IT (ungrounded) systems
- Power cable connection
- Grounding the motor cable shield at the motor end
- Frame sizes R2 to R4
- Power cable protection
- Frame size R6
- Connecting the control cables
- degrees grounding
- Cabling of I/O and fieldbus modules
- Installation of optional modules and PC
- Prevention of Unexpected Start, AGPS board
- External control connections (non-US)
- External control connections (US)
- RMIO board specifications
- Relay outputs
- Checklist
- Fan replacement (R2, R3)
- Fan replacement (R4)
- Fan replacement (R5)
- Fan replacement (R6)
- Replacement (R4, R5)
- Symbols
- Derating
- Fuses
- Frame sizes R5 and R6
- Calculation example
- gG fuses
- Ultrarapid (aR) fuses
- Quick guide for selecting between gG and aR fuses
- Cable types
- Cable entries
- NEMA data
- Motor connection
- AGPS-11C
- Materials
- CE marking
- Second environment (drive of category C3)
- C-tick" marking
- UL/CSA markings
- Product protection in the US
- Frame size R2 (with optional control panel)
- Frame size R3 (with optional control panel)
- Frame size R4 (with optional control panel)
- Frame size R5 (with optional control panel)
- Frame size R6 (with optional control panel)
- Flange mounting kits
- Flange mounting kit for frame size R2
- Flange mounting kit for frame size R3
- Flange mounting kit for frame size R4
- Flange mounting kit for frame size R5
- Flange mounting kit for frame size R6
- AGPS board
- Optional brake chopper and resistor(s)
- Resistor installation and wiring
- Protection of frame sizes R2 to R5
- Protection of frame size R6
ACS800-U4
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Chapter overview
- Product and service inquiries
- How to perform the ID Run
- Control panel
- Panel operation mode keys and displays
- Drive control with the panel
- How to set speed reference
- Actual signal display mode
- How to display the full name of the actual signals
- How to display and reset an active fault
- Parameter mode
- How to adjust a source selection (pointer) parameter
- Function mode
- How to download data from the panel to a drive
- Drive selection mode
- Reading and entering packed boolean values on the display
- External control
- Block diagram: start, stop, direction source for EXT1
- Reference types and processing
- Programmable analog inputs
- Programmable analog outputs
- Programmable digital inputs
- Programmable relay outputs
- Actual signals
- Motor identification
- Automatic Start
- Flux Braking
- Flux Optimization
- Speed controller tuning
- Speed control performance figures
- Programmable protection functions
- Settings
- Ground Fault Protection
- Preprogrammed Faults
- Overfrequency
- Motor temperature measurement through the standard I/O
- Motor temperature measurement through the analog I/O extension
- Adaptive Programming using the function blocks
- General
- Checklist for a quick start-up
- Installation
- Master/Follower link specification
- Default control connections
- Tension macro
- OPEN LP TORQ
- Lead-Winder macro
- Torque Follower macro
- User macros
- REFERENCE SELECT
- CONSTANT SPEEDS
- ANALOG INPUTS
- RELAY OUTPUTS
- ANALOG OUTPUTS
- SYS CTRL INPUTS
- LIMITS
- START/STOP
- ACCEL/DECEL
- SPEED CONTROL
- TORQ REF CTRL
- FLUX CONTROL
- FAULT FUNCTIONS
- SUPERVISION
- INFORMATION
- MTR TEMP MEAS
- PULSE ENCODER
- FIELDBUS DATA
- CORE SPEED MATCH
- DANCER CONTROLS
- TENSION CONTROLS
- INERTIA CONTROL
- DIA CALC CONTROL
- TORQUE MEM CTRL
- LEAD CTRL
- ADAPT PROG CTRL
- ADAPTIVE PROGRAM
- USER CONSTANTS
- DATASET INPUT SEL
- DATASET OUTPUT SEL
- OPTION MODULES
- START-UP DATA
- Redundant fieldbus control
- Setting up communication through a fieldbus adapter module
- Setting up communication through the Standard Modbus Link
- Modbus addressing
- Setting up communication through Advant controller
- Table 1 Setting up communication
- The fieldbus control interface
- The Control Word and the Status Word
- Communication profiles
- Table 4 DataSet 1 Word 3 - Fieldbus Aux Cmd Wd (Actual Signal 06.03)
- Table 5 Main Status Word (Actual Signal 02.26)
- Table 6 Auxiliary Status Word 4 (Actual Signal 02.28)
- Table 8 Pack Status Bits (Actual Signal 03.15)
- Table 9 Alarm Word 1 (Actual Signal 02.15)
- Table 11 Alarm Word 3 (Actual Signal 02.17)
- Table 13 Fault Word 2 (Actual Signal 02.19)
- Table 15 System Fault Word (Actual Signal 02.21)
- Table 16 INT Fault Info Word (Actual Signal 02.22)
- Table 17 Limit Word 1 (Actual Signal 02.23)
- Table 19 Limit Word Inv (Actual Signal 02.41)
- Warning messages generated by the drive
- Warning messages generated by the control panel
- Fault messages generated by the drive
- Parameters
- Appendix A1: Motor Rotor Inertia, US
- Appendix A2: Motor Rotor Inertia, IEC
- Figure B-1 Diameter Calculator
- Figure B-2 Dancer Control
- Figure B-3 Tension Control
- Figure B-4 Torque Control
- Figure B-5 SPD/TQ Chain 1
ACS800-U4
Table of contents
- ACS800 Single Drive Manuals
- What this chapter contains
- Installation and maintenance work
- Grounding
- Mechanical installation and maintenance
- Printed circuit boards
- Operation
- Permanent magnet motor
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents
- Product and service inquiries
- Providing feedback on ABB Drives manuals
- The ACS800-04M
- Type designation label
- Type code
- Control interfaces
- Connections of the Drive Control Unit (RDCU) in frame sizes R7 and R8
- Cable channel in the floor below the cabinet
- Protecting the motor insulation and bearings
- Requirements table
- Permanent magnet synchronous motor
- Supply connection
- Thermal overload and short-circuit protection
- Protection against short-circuit inside the drive or in the supply cable
- Ground fault protection
- Power-loss ride-through function
- Prevention of Unexpected Start
- Selecting the power cables
- Alternative power cable types
- Additional US requirements
- Equipment connected to the motor cable
- Protecting the relay output contacts and attenuating disturbances in case of inductive loads
- Selecting the control cables
- Connection of a motor temperature sensor to the drive I/O
- Control cable ducts
- Electrical installation
- IT (ungrounded) systems
- Example wiring diagram
- Power cable connection diagram
- Grounding of the cable shields
- Fastening US cable lugs
- Connections of the RDCU
- Connecting the control cables to the RMIO board
- Settings of the cooling fan transformer
- Pulse encoder module cabling
- Note on external power supply
- External control connections (non-US)
- External control connections (US)
- RMIO board specifications
- Relay outputs
- Maintenance intervals
- Layout
- Heatsink
- Replacing the fan (R7)
- Replacing the fan (R8)
- Capacitors
- Replacing the capacitor pack (R8)
- Replacing the drive module
- LEDs
- Symbols
- Fuses
- Fuse tables
- Ultrarapid (aR) fuses
- Quick guide for selecting between gG and aR fuses
- Cable types
- Cable entries
- NEMA data
- Dimensions, weights and noise
- Input power connection
- Prevention of Unexpected Start: AGPS-21 board
- Materials
- CE marking
- Second environment (drive of category C3)
- C-tick" marking
- UL/CSA markings
- Optional brake chopper and resistor(s) for the ACS800-01/U1
- ACS800-07/U7
- Resistor installation and wiring
ACS800-U4
Table of contents
- ACS 800 Single Drive Manuals
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table of contents
- What this chapter contains
- Installation and maintenance work
- Grounding
- Mechanical installation
- Permanent magnet motor
- Installation and commissioning flowchart
- Inquiries
- Control interfaces
- Type code
- Main circuit and control
- Printed circuit boards
- Tightening torques
- Preventing the recirculation of hot air
- Fastening of the control panel (CDP312R)
- Layout, door closed
- Layout, door open
- Requirements table
- Permanent magnet synchronous motor
- Fuses
- Emergency stop devices
- Alternative power cable types
- Additional US requirements
- Equipment connected to the motor cable
- Protecting the relay output contacts and attenuating disturbances in case of inductive loads
- Selecting the control cables
- Connection of a motor temperature sensor to the drive I/O
- Installation
- Before installation
- Requirements for the installation site
- Checking the insulation of the assembly
- Example wiring diagram
- Power cable connection diagram
- Installation procedure
- Fastening the terminals to the busbars
- Fastening and connecting the RDCU
- Connecting the control cables to the RMIO board
- Settings of the cooling fan transformer
- Pulse encoder module cabling
- External control connections (non-US)
- External control connections (US)
- RMIO board specifications
- Relay outputs
- Instrumentation, busbars and cabling
- Groundings and protection
- Labels, switches, fuses and doors
- Layout
- Heatsink
- Replacing the fan (R7)
- Replacing the fan (R8)
- Capacitors
- Replacing the capacitor pack (R8)
- Replacing the drive module
- Symbols
- Mains cable fuses
- Cable entries
- Cabinet assembly data
- Input power connection
- Ambient conditions
- Materials
- CE marking
- Second environment
- Equipment warranty and liability
- US tables
- Input cable fuses
- Dimensions and weights
- Dimensional drawings
- Frame size R7 (mm)
- Frame size R7 (inches)
- Frame size R8 (mm)
- Frame size R8 (inches)
- Motor control and I/O unit (RDCU-02)
- Optional brake chopper and resistor(s) for the ACS800-01/U1
- Optional brake chopper and resistor(s) for the ACS800-02/U2 and the ACS800-04/U4
- Resistor installation and wiring
- Protection of frame sizes R2 to R5 (ACS800-01)
- Brake circuit commissioning
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