Contents - Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Valve Coil Resistance Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Pre-Delivery Preparation
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Perform Function Tests
- A-6 Check the High Pressure Hydraulic Filter Condition Indicator
- A-8 Perform Engine Maintenance - Deutz and Continental Models
- A-10 Grease the Turntable Rotation Bearing and Rotate Gear
- A-11 Perform Engine Maintenance
- A-12 Replace the Drive Hub Oil
- A-13 Perform Engine Maintenance - Perkins Models
- B-1 Inspect the Battery(s)
- B-2 Inspect the Electrical Wiring
- B-3 Test the Key Switch
- B-5 Inspect the Engine Air Filter
- B-6 Check the Oil Cooler and Cooling Fins - Deutz Models
- B-7 Confirm the Proper Brake Configuration
- B-10 Check and Adjust the Engine RPM
- B-11 Perform Engine Maintenance
- B-13 Test the Ground Control Override
- B-15 Test the Engine Idle Select Operation
- B-16 Test the Fuel Select Operation - Gasoline/LPG Models
- B-17 Test the Drive Enable System
- B-18 Test the Drive Brakes
- B-20 Test the Drive Speed - Raised or Extended Position
- B-21 Test the Alarm Package (if equipped) and the Descent Alarm
- B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-23 Perform Hydraulic Oil Analysis
- C-2 Grease the Platform Overload Mechanism (if equipped)
- C-3 Test the Platform Overload System (if equipped)
- C-5 Replace the Fuel Filter/ Water Separator Element - Diesel Models
- C-6 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
- D-1 Check the Boom Wear Pads
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-5 Perform Engine Maintenance
- D-7 Replace the Drive Hub Oil
- D-8 Perform Engine Maintenance - Deutz Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - Perkins Models
- ALC-500 Circuit Board
- Joysticks
- Platform
- Platform Leveling Slave Cylinder
- Platform Rotator
- Calibrate the Platform Overload System
- Jib Boom Components,
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Brake/Two-speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- Fuel Tank
- Hydraulic Tank
- Turntable Rotation Drive Hub Assembly
- Yoke and Hub
- Steer Cylinder
- Yoke and Drive Hub
- Drive Motor
- Steer Cylinders
- Oscillate Axle Cylinders
- Oscillate Directional Valve
- Fault Codes - Control System
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Connector Pin Legend - View 1
- Connector Pin Legend - View 2
- Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Deutz TD2011L04i Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Electrical Schematic, S-80X Deutz TD2011L04i Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80X Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS Perkins 804D-33 Models
- Perkins 804D-33 Models
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Perkins 804D-33 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Electrical Schematic, S-80X Perkins 804D-33 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Perkins 804D-33 Models
- Platform Control Box Wiring Diagram, S80X Perkins 804D-33 Models
- Platform Control Box Switch Panel Wiring Diagram, S80X Perkins 804D-33 Models
- Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Continental TME27 Models
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Continental TME27 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Electrical Schematic, S-80X Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80X Continental TME27 Models
- Continental TME27 Engine Harness
- Platform Level Cutout, CTE Option
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Relay and Fuse Panel Legend
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
- kW Hydraulic Generator Hydraulic Schematic
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February 2012Part No. 122985 S-80 • S-85 • S-80XSection 4 Rev Repair Procedures, continued4WD Steer Axle Components12-1 Yoke and Drive Hub ................................................................................... 4 - 6912-2 Drive Motor ................................................................................................ 4 - 7012-3 Drive Hub ................................................................................................... 4 - 7012-4 Steer Cylinders ........................................................................................... 4 - 71Non-steer Axle Components13-1 Drive Motor ................................................................................................ 4 - 7213-2 Drive Hub ................................................................................................... 4 - 72Oscillating Axle Components14-1 Oscillate Axle Cylinders ............................................................................. 4 - 7314-2 Oscillate Directional Valve ......................................................................... 4 - 74Section 5 Rev Fault CodesIntroduction ............................................................................................................ 5 - 1Fault Codes - Control System ................................................................................ 5 - 2Engine Fault Codes - Continental Models ............................................................... 5 - 7Section 6 Rev SchematicsIntroduction ............................................................................................................ 6 - 1Electrical Symbols Legend .................................................................................... 6 - 2Hydraulic Symbols Legend .................................................................................... 6 - 3Connector Pin Legend - View 1 .............................................................................. 6 - 6Connector Pin Legend - View 2 .............................................................................. 6 - 7TABLE OF CONTENTSxiii
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