Contents - Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Valve Coil Resistance Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Pre-Delivery Preparation
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Perform Function Tests
- A-6 Check the High Pressure Hydraulic Filter Condition Indicator
- A-8 Perform Engine Maintenance - Deutz and Continental Models
- A-10 Grease the Turntable Rotation Bearing and Rotate Gear
- A-11 Perform Engine Maintenance
- A-12 Replace the Drive Hub Oil
- A-13 Perform Engine Maintenance - Perkins Models
- B-1 Inspect the Battery(s)
- B-2 Inspect the Electrical Wiring
- B-3 Test the Key Switch
- B-5 Inspect the Engine Air Filter
- B-6 Check the Oil Cooler and Cooling Fins - Deutz Models
- B-7 Confirm the Proper Brake Configuration
- B-10 Check and Adjust the Engine RPM
- B-11 Perform Engine Maintenance
- B-13 Test the Ground Control Override
- B-15 Test the Engine Idle Select Operation
- B-16 Test the Fuel Select Operation - Gasoline/LPG Models
- B-17 Test the Drive Enable System
- B-18 Test the Drive Brakes
- B-20 Test the Drive Speed - Raised or Extended Position
- B-21 Test the Alarm Package (if equipped) and the Descent Alarm
- B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-23 Perform Hydraulic Oil Analysis
- C-2 Grease the Platform Overload Mechanism (if equipped)
- C-3 Test the Platform Overload System (if equipped)
- C-5 Replace the Fuel Filter/ Water Separator Element - Diesel Models
- C-6 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
- D-1 Check the Boom Wear Pads
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-5 Perform Engine Maintenance
- D-7 Replace the Drive Hub Oil
- D-8 Perform Engine Maintenance - Deutz Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - Perkins Models
- ALC-500 Circuit Board
- Joysticks
- Platform
- Platform Leveling Slave Cylinder
- Platform Rotator
- Calibrate the Platform Overload System
- Jib Boom Components,
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Brake/Two-speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- Fuel Tank
- Hydraulic Tank
- Turntable Rotation Drive Hub Assembly
- Yoke and Hub
- Steer Cylinder
- Yoke and Drive Hub
- Drive Motor
- Steer Cylinders
- Oscillate Axle Cylinders
- Oscillate Directional Valve
- Fault Codes - Control System
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Connector Pin Legend - View 1
- Connector Pin Legend - View 2
- Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Deutz TD2011L04i Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Electrical Schematic, S-80X Deutz TD2011L04i Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80X Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS Perkins 804D-33 Models
- Perkins 804D-33 Models
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Perkins 804D-33 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Electrical Schematic, S-80X Perkins 804D-33 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Perkins 804D-33 Models
- Platform Control Box Wiring Diagram, S80X Perkins 804D-33 Models
- Platform Control Box Switch Panel Wiring Diagram, S80X Perkins 804D-33 Models
- Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Continental TME27 Models
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Continental TME27 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Electrical Schematic, S-80X Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80X Continental TME27 Models
- Continental TME27 Engine Harness
- Platform Level Cutout, CTE Option
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Relay and Fuse Panel Legend
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
- kW Hydraulic Generator Hydraulic Schematic
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February 2012Section 6 • Schematics12345678A B C D E F G H I J K L M N6 - 34 S-80 • S-85 • S-80X Part No. 122985Electrical Schematic, S-80 and S-85 (CE),Deutz TD2011L04I Models (after serial number 8110)SW4NOMAINAUXTIMER 30U16NOGROUNDAUXILIARY ONKEY POWERBATTERYTACHOMETERIGN / FUEL ONENGINE FAULTKEY BYPASSSTART INPUTSTART RELAY48765109123IGN / STARTMODULEP134PWR RD LEVEL SENSORSERVICE HORNB1BAT RDR46HRN GRC41RPM OR/BKCR5NORDTB41FLASHING BEACONS(OPTION)IGNITION / STARTERRELAYSTARTERAUXILIARY PUMPTB35TS2ENGINESTARTR27AUX RDPR1NOC28TTA RD/BKCR1NO NOCR2TS51TB27TS1AUXILIARYPUMPTS52ENGINESTARTTB33RDC33STR BKP24FS WHTS54ENG.RPMHIGHTS4ENGINERPMREGULATORINDBAT+STABAT-EXCTFUEL SOLENOIDL2C24TSPS WHS2NCS1NOOIL PRESSURESWITCHOLI TEMPERATURESWITCHTB34TS56GLOWPLUGC34SA BK/WHTS6GLOWPLUGCR3NORPM CONTROL RELAYHIGHLOWTILT ALARMRDWHBKBKH2G6+P25FS RDC1-1 C27AUX RDC1-7C1-8C1-9 C35RPM BK/RD+12V DCB1B2D22CR17NOD6HOLDPULL IN-COM+AUXS-613+BATMOM N.O.BRWHRDRPM SOLENOIDC5-7C5-2C6-28C5-6C5-15R21ING WHC5-22C5-18D13D12C116HYD WHR116HYD ORA CBR33STR BKBL/RDP22PWR BKC132PLI BL/WHP134PWR RDCB215AMP7WHGR/BKTB2812 8TB134RDPLATGNDKS1 TB22P1RD61435C46HRN GRH1P3HORNRDP23PWR WHWHTB23D2FS1BKC9P-1P2CR39ANOC5-5D51R21ING WHP25FS RDP24FS WHOIL COOLER TEMP. SWITCH(OPTION)OIL COLLER FAN(OPTION)ALTERNATORBATTERYSEPERATORSTART BATTERYCONTROL BATTERYD39+C133PLA GR/BKL4CR15NOGLOW PLUGGLOW PLUGCONTROL RELAYRDRPM MODULEJ144-8J144-7J144-4J144-6J144-2J144-1C6-24R34SA BK/WHC5-3F1720AF2260AF720AC9P-3C9P-2GBOXGROUNDFBP134FB RDD64P4FUNC. ENABLETB133TB132TB46D67D68C4-4V155PCE OR/RDTB155V155PCE OR/RDC3-12C2-5C2-6C1-12C7-13142C5-1P24PWR RDPRESSURE COMP. VALVE(FUNCTION ENABLE)Y74TB20BB1PR2BAT2 APUB1BAT RDD4P24FS WHP26ESTP BKC28TTA RD/BKC27AUX RDP134PWR RDC41RPM OR/BKC27AUX + FE RDC5-19C7-2C5-11TB21C27AUX RDC41RPM OR/BKP23PWR WHC33STR BKC27AUX RDP24PWR RDC21ING(A) WHC24TSPS WH-F2020AAUXILIARYPUMPU33ES0504DLOWRDC33STR BK-CB715AM3FBM1P134FB RD12V DC-+-SERVICE HORNRELAYSTARTERPOWER RELAYAUXILIARY PUMPPOWER RELAYAUXILIARY PUMPCONTROL RELAYFUEL SOLENOIDCONTROL RELAYGLOW PLUGTIME DELAY30 SECONDSHOURMETERM2CHECK ENGINE LEDH6+- L45C1-2 C28TTA RD/BKD40D88D89PBOXGROUND2 SEC.U3530APBOXGROUNDR144.7KWP26ESTP BKR26ESTP BK2 SEC.U3410AC3-10C132PLI2 BKLS18LS18ANO2 9835NO52983
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