February 2012S-80 • S-85 • S-80X Part No. 122985IntroductionImportantRead, understand and obey the safety rules andoperating instructions in the appropriate operator'smanual on your machine before attempting anymaintenance or repair procedure.This manual provides detailed scheduled maintenanceinformation for the machine owner and user. It alsoprovides troubleshooting fault codes and repairprocedures for qualified service professionals.Basic mechanical, hydraulic and electrical skills arerequired to perform most procedures. However, severalprocedures require specialized skills, tools, liftingequipment and a suitable workshop. In these instances,we strongly recommend that maintenance and repair beperformed at an authorized Genie dealer service center.ComplianceMachine ClassificationGroup B/Type 3 as defined by ISO 16368Machine Design LifeUnrestricted with proper operation, inspection andscheduled maintenance.Technical PublicationsGenie has endeavored to deliver the highest degree ofaccuracy possible. However, continuous improvement ofour products is a Genie policy. Therefore, productspecifications are subject to change without notice.Readers are encouraged to notify Genie of errors andsend in suggestions for improvement. Allcommunications will be carefully considered for futureprintings of this and all other manuals.Contact Us:http://www.genielift.come-mail: awp.techpub@terex.comSerial Number InformationGenie offers the following ServiceManuals for these models:Title Part No.Genie S-80 and S-85 Service Manual(from serial number 101 to 785) .......... 34032Genie S-80 and S-85 Service Manual(from serial number 786 to 965) .......... 52270Genie S-80 and S-85 Service Manual(from serial number 966 to 3081) ........ 72062Genie S-80 and S-85 Service Manual(from serial number 3082 to 3737) ...... 77832Genie S-80 and S-85 Service Manual(from serial number 3738 to 5380) ... 111165Genie S-80 and S-85 Service Manual(from serial number 5381 to 7999) ... 122149IntroductionCopyright © 2011 Terex Corporation122985 Rev D February 2012Seventh Edition, Fourth Printing"Genie" and "S" are registered trademarks ofTerex South Dakota, Inc. in the USA and manyother countries.Printed on recycled paperPrinted in U.S.A.ii