Contents - Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Valve Coil Resistance Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Pre-Delivery Preparation
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Perform Function Tests
- A-6 Check the High Pressure Hydraulic Filter Condition Indicator
- A-8 Perform Engine Maintenance - Deutz and Continental Models
- A-10 Grease the Turntable Rotation Bearing and Rotate Gear
- A-11 Perform Engine Maintenance
- A-12 Replace the Drive Hub Oil
- A-13 Perform Engine Maintenance - Perkins Models
- B-1 Inspect the Battery(s)
- B-2 Inspect the Electrical Wiring
- B-3 Test the Key Switch
- B-5 Inspect the Engine Air Filter
- B-6 Check the Oil Cooler and Cooling Fins - Deutz Models
- B-7 Confirm the Proper Brake Configuration
- B-10 Check and Adjust the Engine RPM
- B-11 Perform Engine Maintenance
- B-13 Test the Ground Control Override
- B-15 Test the Engine Idle Select Operation
- B-16 Test the Fuel Select Operation - Gasoline/LPG Models
- B-17 Test the Drive Enable System
- B-18 Test the Drive Brakes
- B-20 Test the Drive Speed - Raised or Extended Position
- B-21 Test the Alarm Package (if equipped) and the Descent Alarm
- B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-23 Perform Hydraulic Oil Analysis
- C-2 Grease the Platform Overload Mechanism (if equipped)
- C-3 Test the Platform Overload System (if equipped)
- C-5 Replace the Fuel Filter/ Water Separator Element - Diesel Models
- C-6 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
- D-1 Check the Boom Wear Pads
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-5 Perform Engine Maintenance
- D-7 Replace the Drive Hub Oil
- D-8 Perform Engine Maintenance - Deutz Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - Perkins Models
- ALC-500 Circuit Board
- Joysticks
- Platform
- Platform Leveling Slave Cylinder
- Platform Rotator
- Calibrate the Platform Overload System
- Jib Boom Components,
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Brake/Two-speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- Fuel Tank
- Hydraulic Tank
- Turntable Rotation Drive Hub Assembly
- Yoke and Hub
- Steer Cylinder
- Yoke and Drive Hub
- Drive Motor
- Steer Cylinders
- Oscillate Axle Cylinders
- Oscillate Directional Valve
- Fault Codes - Control System
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Connector Pin Legend - View 1
- Connector Pin Legend - View 2
- Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Deutz TD2011L04i Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Electrical Schematic, S-80X Deutz TD2011L04i Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80X Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS Perkins 804D-33 Models
- Perkins 804D-33 Models
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Perkins 804D-33 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Electrical Schematic, S-80X Perkins 804D-33 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Perkins 804D-33 Models
- Platform Control Box Wiring Diagram, S80X Perkins 804D-33 Models
- Platform Control Box Switch Panel Wiring Diagram, S80X Perkins 804D-33 Models
- Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Continental TME27 Models
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Continental TME27 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Electrical Schematic, S-80X Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80X Continental TME27 Models
- Continental TME27 Engine Harness
- Platform Level Cutout, CTE Option
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Relay and Fuse Panel Legend
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
- kW Hydraulic Generator Hydraulic Schematic
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February 2012Section 6 • Schematics12345678A B C D E F G H I J K L M N6 - 38 S-80 • S-85 • S-80X Part No. 122985Ground Control Box Terminal Strip Wiring Diagram,S-80 and S-85 (CE), Deutz TD2011L04I Models (after serial number 8110)135786124BASE TERMINATION BLOCK 21C4B C3B C2BC7B C1BFUNCTIONSC618/22 CABLE ENGINE312V TO PLATAD C BC5GROUND STUDOR/BK C5-2OR/RD C6-22OR C6-40GR/WH C6-3943404241394445RD/BK C6-2BL/RD C6-13RD/BK C6-28RD C5-6RD/WH C5-24BL C6-36WH C5-11WH/RD R14(A)5RD/BK TS61-6RD/WH CR34 #30WH TS62-3WH/BK TS62-1RD TS61-43627BK/RD TS63-6BK TS52-3GR TS57-3GR/BK TS57-1RD/12 CB2-234624313578913283132302933212217182023151424BL/BK C1B-1137 BL/BK C6-37GR C5-7OR/RD C5-19RD C6-23OR C6-31BL/BK C6-11RD C6-24OR/RD C4B-4(D67)46155134A59132133118134RD C6-1BK TS63-1BK/WH TS63-3OR TS59-1OR/BK TS59-3WH G6(+)BK/12 KS1-3RD TS51-4BK/RD TS54-1(D13)GR/BK TS58-3GR TS58-1BL/BK L46(+)OR CR34 #86OR/RD TS62-5(D68)RD C3B-1RD/BK C3B-2RD/WH C3B-3WH C3B-4WH/BK C3B-5WH/RD C3B-6BK C3B-7BK/WH C3B-8BK/RD C3B-9BL/RD C4B-1OR C4B-2OR/BK C4B-3GR C4B-5GR/BK C4B-6BK C1B-7WH/RD C1B-6WH C1B-4RD/WH C1B-3WH/BK C1B-5RD/BK C1B-2RD C1B-1BK/WH C1B-8BK/RD C1B-9BL C1B-10BL/RD C2B-1OR C2B-2OR/BK C2B-3OR/RD C2B-4GR C4B-7GR/BK C4B-8GR/WH C2B-7GR C2B-5BL/BK C3B-11BL/WH C1B-12GR/BK C3B-12RD C2B-6RD/WH C6-3WH C6-4WH/BK C6-5WH/RD C6-6BK C6-7BK/WH C6-8BK/RD C6-9WH C5-21WH/BK C5-20WH/RD C5-23BK/RD C5-9RD C6-25WH/12 C7B-2WH KS1-1(D2)RD/12 BATT+ RD/12 BATT+GR/BK H6(-)WH/RD-TRAVEL ALARMWH C5-1BL/WH C32-3BK C32-4BK-C32-5WH-TB23BBR-GND STUDRD-H6(+)BK-C7B-1GR/BK-H6(-)WH-TS51-5RD-TS53-2BR-GNDBL/WH-TB132CBK-TB22CRD-TB20ARD-TB20BBK C5-5PRI BOOM EXTTURNTABLE ROTATE FLOWTURNTABLE ROTATE CCWPRI BOOM FLOWPRI BOOM DOWNTURNTABLE ROTATE CWPRI BOOM UPJIB BOOM DOWNBOOM RETRACTED LSPRI BOOM EXT/RET FLOWPOWER TO PLATFORMBRAKEREVERSE/EDC-LEVEL SENSOR ALARMSTART12V IGNITION SUPPLYJIB BOOM UPAC GENERATORSTEER CWSTEER CCWRPM SIGNALBOOM ANGLE STOWED LSDRIVE ENABLE LSAUXILIARY POWERFORWARD/EDC+DRIVE SPEEDPLATFORM ROTATE CCWPLATFORM LEVEL DOWNPLATFORM ROTATE CW12V BATT SUPPLYKEYSWITCH PWR TO PLATPLATFORM LEVEL UPLOOSE CABLE LEDHORNPRESSURE COMP ENABLEKEY SWITCH POWERLIFT SPEED REDUCTIONKEY SWITCH POWER (A)PRI BOOM RETRACTENGINE SPEEDD29RD U34-2OR & WH-BEACONSD30TB44C2C/RD-DESCENT ALARMC32CABLERESTRAINTU33H6RD-P134PWR TB134CGR/BK-TB133CGR/BK-L45(-)RD L45(+) RD H6(+)CABLERESTRAINTRD-44CWH/BK-32COR-134A(D)WH-134A (D)BK-GNDBL-GNDGR-GND16/22 CABLE12U1635BK/WH C5-22RD TB23ABR GNDBK/WH TB34CGLOW PLUGBK/WH TS56-3U1RD-C5-1KEY BYPASSBATTERYKEY PWR.ENG. FAULTIGN./FUEL ONWH-TB23C 687WH L2(-) 10WH-U34 #9 9TACHOMETERSTART INPUTAUX. ONGROUNDSTART RELAYOR/BK-TB41CBK-TB33CRD-TB27CBR GND12345BK-C5-5RD ISM #4 D6PLATFORM LOAD INPUTPLATFORM LOAD ALARMOR/BK ISM #2BK/WH U16-5BK ISM #3WH ISM #7S-85(OPTION)HARNESS TOSWITCH PANELWH/BK C4B-9WH DL1RD DL2BK GND1TB21CCR2310 AMP FUSEDRIVE LIGHT OPTION RELAYBR GND2F1989U3435WH C5-3WH ISM-#9BR GNDBK C3B-102 RD TB134C (A)CONTROLS CIRCUIT BREAKER, 15ALABELCB2DESCRIPTIONPRIMARY BOOM SPEED REDUCTION RELAYCR34HOUR METERG6KEY SWITCHKS1LED - CHECK ENGINEL2LED - CABLE TENSIONL46EMERGENCY STOP BUTTONP1FUNCTION ENABLE TOGGLE SWITCHP4RESISTOR, 10 PRIMARY BOOM UP / DOWN SPEEDW,R14RESISTOR, 5 TURNTABLE ROTATE SPEEDW,R14(A)RESISTOR, 7.5 PRIMARY BOOM UP / DOWN SPEEDW,R16AUXILIARY PUMPTS51ENGINE START TOGGLE SWITCHTS52GLOW PLUG TOGGLE SWITCHTS56PLATFORM ROTATE TOGGLE SWITCHTS57PLATFORM LEVEL UP / DOWN TOGGLE SWITCHTS59PRIMARY BOOM UP / DOWN TOGGLE SWITCHTS61GLOW PLUG TIME DELAYU16LOAD SENSE MODULEDRIVE LIGHT RELAY (OPTION)CR23LED - PLATFORM OVERLOADL45JIB BOOM UP / DOWN TOGGLE SWITCH (S-85 OPTION)TS58TURNTABLE ROTATE TOGGLE SWITCHTS62PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCHTS63RPM SELECT TOGGLE SWITCHTS54IGNITION START MODULEU1PLATFORM OVERLOAD ALARMH6(UNUSED)ES0504DU33LOAD SENSE TIME DELAYU34
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