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Genie S-80 Service Manual

Also see for S-80: Maintenance manualMaintenance manualMaintenance manualOperator's manualOperator's manual

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Contents
  1. Introduction
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Machine Specifications
  14. Performance Specifications
  15. Hydraulic Component Specifications
  16. Valve Coil Resistance Specifications
  17. Machine Torque Specifications
  18. Hydraulic Hose and Fitting Torque Specifications
  19. Pre-Delivery Preparation
  20. Maintenance Inspection Report
  21. A-1 Inspect the Manuals and Decals
  22. A-2 Perform Pre-operation Inspection
  23. A-4 Perform Function Tests
  24. A-6 Check the High Pressure Hydraulic Filter Condition Indicator
  25. A-8 Perform Engine Maintenance - Deutz and Continental Models
  26. A-10 Grease the Turntable Rotation Bearing and Rotate Gear
  27. A-11 Perform Engine Maintenance
  28. A-12 Replace the Drive Hub Oil
  29. A-13 Perform Engine Maintenance - Perkins Models
  30. B-1 Inspect the Battery(s)
  31. B-2 Inspect the Electrical Wiring
  32. B-3 Test the Key Switch
  33. B-5 Inspect the Engine Air Filter
  34. B-6 Check the Oil Cooler and Cooling Fins - Deutz Models
  35. B-7 Confirm the Proper Brake Configuration
  36. B-10 Check and Adjust the Engine RPM
  37. B-11 Perform Engine Maintenance
  38. B-13 Test the Ground Control Override
  39. B-15 Test the Engine Idle Select Operation
  40. B-16 Test the Fuel Select Operation - Gasoline/LPG Models
  41. B-17 Test the Drive Enable System
  42. B-18 Test the Drive Brakes
  43. B-20 Test the Drive Speed - Raised or Extended Position
  44. B-21 Test the Alarm Package (if equipped) and the Descent Alarm
  45. B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
  46. B-23 Perform Hydraulic Oil Analysis
  47. C-2 Grease the Platform Overload Mechanism (if equipped)
  48. C-3 Test the Platform Overload System (if equipped)
  49. C-5 Replace the Fuel Filter/ Water Separator Element - Diesel Models
  50. C-6 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
  51. D-1 Check the Boom Wear Pads
  52. D-2 Check the Free-wheel Configuration
  53. D-3 Check the Turntable Rotation Bearing Bolts
  54. D-5 Perform Engine Maintenance
  55. D-7 Replace the Drive Hub Oil
  56. D-8 Perform Engine Maintenance - Deutz Models
  57. E-1 Test or Replace the Hydraulic Oil
  58. E-2 Perform Engine Maintenance - Perkins Models
  59. ALC-500 Circuit Board
  60. Joysticks
  61. Platform
  62. Platform Leveling Slave Cylinder
  63. Platform Rotator
  64. Calibrate the Platform Overload System
  65. Jib Boom Components,
  66. Function Manifold Components
  67. Valve Adjustments - Function Manifold
  68. Brake/Two-speed Manifold Components
  69. Turntable Rotation Manifold Components
  70. Platform Rotate Manifold Components
  71. Platform Manifold Components, S-80
  72. Platform Manifold Components, S-85
  73. WD Traction Manifold Components
  74. Drive Oil Diverter Manifold Components (welder option)
  75. Valve Adjustments - Traction Manifold
  76. Valve Coils
  77. Fuel Tank
  78. Hydraulic Tank
  79. Turntable Rotation Drive Hub Assembly
  80. Yoke and Hub
  81. Steer Cylinder
  82. Yoke and Drive Hub
  83. Drive Motor
  84. Steer Cylinders
  86. Oscillate Axle Cylinders
  87. Oscillate Directional Valve
  88. Fault Codes - Control System
  89. Electrical Symbols Legend
  90. Hydraulic Symbols Legend
  91. Connector Pin Legend - View 1
  92. Connector Pin Legend - View 2
  93. Deutz TD2011L04i Models
  94. Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Deutz TD2011L04i Models
  95. Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  96. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  97. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  98. Platform Control Box Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  99. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  100. Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
  101. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
  102. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
  103. Deutz TD2011L04i Models (after serial number 8110)
  104. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
  105. Electrical Schematic, S-80X Deutz TD2011L04i Models
  106. Ground Control Box Terminal Strip Wiring Diagram, S-80X Deutz TD2011L04i Models
  107. Platform Control Box Wiring Diagram, S-80X Deutz TD2011L04i Models
  108. Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS Perkins 804D-33 Models
  109. Perkins 804D-33 Models
  110. Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
  111. Perkins 804D-33 Models (before serial number 8111)
  112. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
  113. Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
  114. Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  115. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  116. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  117. Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  118. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  119. Electrical Schematic, S-80X Perkins 804D-33 Models
  120. Ground Control Box Terminal Strip Wiring Diagram, S-80X Perkins 804D-33 Models
  121. Platform Control Box Wiring Diagram, S80X Perkins 804D-33 Models
  122. Platform Control Box Switch Panel Wiring Diagram, S80X Perkins 804D-33 Models
  123. Continental TME27 Models
  124. Ground Control Box Terminal Strip Wiring Diagram S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models
  125. Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Continental TME27 Models
  126. Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  127. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  128. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  129. Platform Control Box Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  130. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  131. Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
  132. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
  133. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
  134. Continental TME27 Models (after serial number 8110)
  135. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
  136. Electrical Schematic, S-80X Continental TME27 Models
  137. Ground Control Box Terminal Strip Wiring Diagram, S-80X Continental TME27 Models
  138. Platform Control Box Wiring Diagram, S-80X Continental TME27 Models
  139. Continental TME27 Engine Harness
  140. Platform Level Cutout, CTE Option
  141. Continental Options Schematic
  142. Deutz and Perkins Options Schematic
  143. kW Hydraulic Generator Wiring Diagram
  144. kW Hydraulic Generator Electrical Schematic
  145. Belt Driven Generator Option
  146. Relay and Fuse Panel Legend
  147. Hydraulic Schematic, 2WD Models
  148. Hydraulic Schematic, 4WD Models
  149. kW Hydraulic Generator Hydraulic Schematic
Genie S-80 Service Manual Manual pdf 344 page image
February 2012Section 6 • Schematics12345678A B C D E F G H I J K L M N6 - 166 S-80 • S-85 • S-80X Part No. 122985Belt Driven Generator Option120VAC / 60HZGFI OUTLETLINE BKNEUTRAL WHGND GRGND BRP20BATTG3TG1 TG4TG2CR46CB415ALINE BKFIELD BK/WHGND BRNEUTRAL WHR20BAT RDC45GEN TO GBOXFIELD GRNEUTRAL WHNEULINEGNDLINE BK BATTERY30ACB6BELT DRIVENGENERATORVOLTAGEREGULATOR220VAC / 50HZGFI OUTLETLINE BKNEUTRAL WHGND GRGND BRP20BATTG3TG1 TG4TG2CR46CB212.5ALINE BKFIELD BK/WHGND BRNEUTRAL WHR20BAT RDC45GEN TO GBOXFIELD GRNEUTRAL WHNEULINEGNDLINE BK30ACB6 87A8785863087A87858630VOLTAGEREGULATORBELT DRIVENGENERATORBATTERY -+ LINEFIELDCB630ACB4VOLTAGEREGULATORBK/WH 14GABK 12GA554321VOLTAGE REGULATOR341PIN#2 WH 12GACOLORNEUTRALCIRCUIT#RD 12GABR 12GAR20BATGNDLINENEUTRALBKWHCIRCUIT #COLORPIN#143GENERATORC45GENGENERATORBATTERY-OUTLET432112.5A- 220V15A- 120VA BBATTERY+PLUGCR46BABA FIELDGR2TG120 VAC / 60 HZ with Regulator220 VAC / 50 HZ with Regulator-+
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This manual is suitable for:
S-80S-80XS-85
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