Contents - Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Valve Coil Resistance Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Pre-Delivery Preparation
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Perform Function Tests
- A-6 Check the High Pressure Hydraulic Filter Condition Indicator
- A-8 Perform Engine Maintenance - Deutz and Continental Models
- A-10 Grease the Turntable Rotation Bearing and Rotate Gear
- A-11 Perform Engine Maintenance
- A-12 Replace the Drive Hub Oil
- A-13 Perform Engine Maintenance - Perkins Models
- B-1 Inspect the Battery(s)
- B-2 Inspect the Electrical Wiring
- B-3 Test the Key Switch
- B-5 Inspect the Engine Air Filter
- B-6 Check the Oil Cooler and Cooling Fins - Deutz Models
- B-7 Confirm the Proper Brake Configuration
- B-10 Check and Adjust the Engine RPM
- B-11 Perform Engine Maintenance
- B-13 Test the Ground Control Override
- B-15 Test the Engine Idle Select Operation
- B-16 Test the Fuel Select Operation - Gasoline/LPG Models
- B-17 Test the Drive Enable System
- B-18 Test the Drive Brakes
- B-20 Test the Drive Speed - Raised or Extended Position
- B-21 Test the Alarm Package (if equipped) and the Descent Alarm
- B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-23 Perform Hydraulic Oil Analysis
- C-2 Grease the Platform Overload Mechanism (if equipped)
- C-3 Test the Platform Overload System (if equipped)
- C-5 Replace the Fuel Filter/ Water Separator Element - Diesel Models
- C-6 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
- D-1 Check the Boom Wear Pads
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-5 Perform Engine Maintenance
- D-7 Replace the Drive Hub Oil
- D-8 Perform Engine Maintenance - Deutz Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - Perkins Models
- ALC-500 Circuit Board
- Joysticks
- Platform
- Platform Leveling Slave Cylinder
- Platform Rotator
- Calibrate the Platform Overload System
- Jib Boom Components,
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Brake/Two-speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- Fuel Tank
- Hydraulic Tank
- Turntable Rotation Drive Hub Assembly
- Yoke and Hub
- Steer Cylinder
- Yoke and Drive Hub
- Drive Motor
- Steer Cylinders
- Oscillate Axle Cylinders
- Oscillate Directional Valve
- Fault Codes - Control System
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Connector Pin Legend - View 1
- Connector Pin Legend - View 2
- Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Deutz TD2011L04i Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Electrical Schematic, S-80X Deutz TD2011L04i Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80X Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS Perkins 804D-33 Models
- Perkins 804D-33 Models
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Perkins 804D-33 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Electrical Schematic, S-80X Perkins 804D-33 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Perkins 804D-33 Models
- Platform Control Box Wiring Diagram, S80X Perkins 804D-33 Models
- Platform Control Box Switch Panel Wiring Diagram, S80X Perkins 804D-33 Models
- Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Continental TME27 Models
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Continental TME27 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Electrical Schematic, S-80X Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80X Continental TME27 Models
- Continental TME27 Engine Harness
- Platform Level Cutout, CTE Option
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Relay and Fuse Panel Legend
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
- kW Hydraulic Generator Hydraulic Schematic
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February 2012Section 6 • Schematics12345678A B C D E F G H I J K L M N6 - 98 S-80 • S-85 • S-80X Part No. 122985Ground Control Box Terminal Strip Wiring Diagram, S-80X,Perkins 804D-33 ModelsBK C5-5RD-TB20BRD-TB20ABR-GND STUDWH-TB23BBK-C32-5HARNESS TOSWITCH PANELBK C32-4BL/WH C32-3OR/BK ISM#2RD/12 BATT+RD/12 BATT+WH KS1-1(D2) WH/12 C7B-2RD C6-25BK/RD C5-18WH/RD C5-23WH/BK C5-20WH C5-21BK/RD C6-9BK/WH C6-8BK C6-7WH/RD C6-6WH/BK C6-5WH C6-4RD/WH C6-3RD C2B-6BL/BK C3B-11GR C2B-5GR/WH C2B-7OR/RD C2B-4OR/BK C2B-3OR C2B-2BL C1B-10BK/RD C1B-9BK/WH C1B-8RD C1B-1RD/BK C1B-2WH/BK C1B-5RD/WH C1B-3WH C1B-4WH/RD C1B-6BK C1B-7GR/BK C4B-6GR C4B-5OR/BK C4B-3OR C4B-2BL/RD C4B-1BK/RD C3B-9BK/WH C3B-8BK C3B-7WH/RD C3B-6WH/BK C3B-5WH C3B-4RD/WH C3B-3RD/BK C3B-2RD C3B-1OR/RD TS62-5(D68)OR CR34#86BL/BK L46(+)BK/RD TS54-1(D13)BK/WH TS56-3RD TS51-4BK/12 KS1-3WH HM(+)OR/BK TS59-3OR TS59-1BK/WH TS63-3BK CR69-87ARD C6-113411813313259134A15546OR/RD C4B-4(D67)RD C6-24BL/BK C6-11OR C6-31RD C6-23OR/RD C5-19GR C5-7BL/BK C6-3737 BL/BK C1B-1124141523201817222133293032312813987351342634RD/12 CB2-2GR/BK TS57-1GR TS57-3BK TS52-3BK/RD R14(A)2736RD TS61-4WH/BK TS62-1WH TS62-3RD/WH CR34#30RD/BK CR68-87A5WH/RD R14(A)WH C5-11BL C6-36RD/WH C5-24RD C5-6RD/BK C6-28BL/RD C6-13RD/BK C6-245443941424043GR/WH C6-39OR C6-40OR/RD C6-22OR/BK C5-2RD ISM#4BK ISM#3WH ISM#7PRI BOOM EXT12V POWERTURNTABLE ROTATE FLOWTURNTABLE ROTATE CCWPRI BOOM FLOWPRI BOOM DOWNTURNTABLE ROTATE CWPRI BOOM UP(UNUSED)LIMIT SWITCH - LSB1ROPRI BOOM EXT/RET FLOWPOWER TO PLATFORMBRAKE RELEASEREVERSE / EDC-PLATFORM LEVEL ALARMENGINE START12V IGNITION SUPPLY(UNUSED)AC GENERATOR (OPTION)STEER CWSTEER CCW(UNUSED)RPM / TACH SIGNALLIMIT SWITCH - LST20DRIVE ENABLEAUXILIARY POWERFORWARD / EDC+DRIVE SPEEDPLATFORM ROTATE CCWPLATFORM LEVEL DOWNPLATFORM ROTATE CW12V BATT SUPPLYKEYSWITCH PWR TO PLATFORMPLATFORM LEVEL UP(UNUSED)LOOSE CABLE LEDHORNPRESSURE COMP ENABLEKEY SWITCH POWERLIFT SPEED REDUCTIONKEY SWITCH POWER (A)PRI BOOM RETRACTENGINE RPMGLOW PLUGRD-C5-1KEY BYPASSBATTERYKEY PWR.ENG. FAULTIGN./FUEL ONWH-TB23C 687WH L2(-) 10WH-C5-3 9U1TACHOMETERSTART INPUTAUX. ONGROUNDSTART RELAYOR/BK-TB41CBK-TB33CRD-TB27CBR GND12345BK-C5-518/22 CABLEC5BCD A12V TO PLAT3ENGINE16/22 CABLEC6FUNCTIONSC1BC7B C2BC3BC4B1 2BASE TERMINATION BLOCKD6RD - TB134C147C328BL/WH-TB132CBK-C7B-1WH-TS51-5RD-TS56-2GN/BK-TB133CBR-GND35612BK-TB22COR-134A(D)RD-44CCABLERESTRAINTWH/BK-32CBK-GNDWH-134A(C)BL-GNDGR-GNDD30 RD/BK TB44CD29WH-BEACON (LEFT)OR-BEACON (RIGHT) TB2C-DESC. ALARM(UNUSED)CABLERESTRAINTGROUND STUDCR52 CR53 CR68 CR69GND BRTS61-6 C2PBD RD/BKTS63-1 C7PBE BKTB2D R2PBD RD/BKTB7D R7PBE BKRD/BKBKC6-30 C211LO BL/BKC6-38 C212LO GR/BKES0503DPRIMARY BOOM EXTEND CUTOUT RELAY, OPERATIONALCR53PRIMARY BOOM EXTEND CUTOUT RELAY, SAFETYCR69HOUR METERG6KEY SWITCHKS1LED - CHECK ENGINEL2LED - CABLE TENSIONL46EMERGENCY STOP BUTTONP1FUNCTION ENABLE TOGGLE SWITCHP4RESISTOR, 10 PRIMARY BOOM UP / DOWN SPEEDW,R14RESISTOR, 5 TURNTABLE ROTATE SPEEDW,R14(A)RESISTOR, 7.5 PRIMARY BOOM UP / DOWN SPEEDW,R16AUXILIARY PUMPTS51ENGINE START TOGGLE SWITCHTS52RPM SELECT TOGGLE SWITCHTS54GLOW PLUG TOGGLE SWITCHTS56PLATFORM ROTATE TOGGLE SWITCHTS57PLATFORM LEVEL UP / DOWN TOGGLE SWITCHTS59PRIMARY BOOM UP / DOWN TOGGLE SWITCHTS61TURNTABLE ROTATE TOGGLE SWITCHTS62PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCHTS63PRIMARY BOOM DOWN CUTOUT RELAY, SAFETYCR68CONTROLS CIRCUIT BREAKER, 15ALABELCB2DESCRIPTIONPRIMARY BOOM SPEED REDUCTION RELAYCR34DRIVE LIGHT RELAY (OPTION)CR23PRIMARY BOOM DOWN CUTOUT RELAY, OPERATIONALCR52GR/BK C32-8RD C32-1GR/BK C4B-8GR C4B-7IGNITION START MODULEU1WH/BK C4B-9WH DL1RD DL2BK GND1TB21CCR2310 AMP FUSEDRIVE LIGHT OPTION RELAYBR GND2KS1-2F19
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