Contents - Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Valve Coil Resistance Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Pre-Delivery Preparation
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Perform Function Tests
- A-6 Check the High Pressure Hydraulic Filter Condition Indicator
- A-8 Perform Engine Maintenance - Deutz and Continental Models
- A-10 Grease the Turntable Rotation Bearing and Rotate Gear
- A-11 Perform Engine Maintenance
- A-12 Replace the Drive Hub Oil
- A-13 Perform Engine Maintenance - Perkins Models
- B-1 Inspect the Battery(s)
- B-2 Inspect the Electrical Wiring
- B-3 Test the Key Switch
- B-5 Inspect the Engine Air Filter
- B-6 Check the Oil Cooler and Cooling Fins - Deutz Models
- B-7 Confirm the Proper Brake Configuration
- B-10 Check and Adjust the Engine RPM
- B-11 Perform Engine Maintenance
- B-13 Test the Ground Control Override
- B-15 Test the Engine Idle Select Operation
- B-16 Test the Fuel Select Operation - Gasoline/LPG Models
- B-17 Test the Drive Enable System
- B-18 Test the Drive Brakes
- B-20 Test the Drive Speed - Raised or Extended Position
- B-21 Test the Alarm Package (if equipped) and the Descent Alarm
- B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-23 Perform Hydraulic Oil Analysis
- C-2 Grease the Platform Overload Mechanism (if equipped)
- C-3 Test the Platform Overload System (if equipped)
- C-5 Replace the Fuel Filter/ Water Separator Element - Diesel Models
- C-6 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
- D-1 Check the Boom Wear Pads
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-5 Perform Engine Maintenance
- D-7 Replace the Drive Hub Oil
- D-8 Perform Engine Maintenance - Deutz Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - Perkins Models
- ALC-500 Circuit Board
- Joysticks
- Platform
- Platform Leveling Slave Cylinder
- Platform Rotator
- Calibrate the Platform Overload System
- Jib Boom Components,
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Brake/Two-speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- Fuel Tank
- Hydraulic Tank
- Turntable Rotation Drive Hub Assembly
- Yoke and Hub
- Steer Cylinder
- Yoke and Drive Hub
- Drive Motor
- Steer Cylinders
- Oscillate Axle Cylinders
- Oscillate Directional Valve
- Fault Codes - Control System
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Connector Pin Legend - View 1
- Connector Pin Legend - View 2
- Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Deutz TD2011L04i Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
- Electrical Schematic, S-80X Deutz TD2011L04i Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Deutz TD2011L04i Models
- Platform Control Box Wiring Diagram, S-80X Deutz TD2011L04i Models
- Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS Perkins 804D-33 Models
- Perkins 804D-33 Models
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Perkins 804D-33 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
- Electrical Schematic, S-80X Perkins 804D-33 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Perkins 804D-33 Models
- Platform Control Box Wiring Diagram, S80X Perkins 804D-33 Models
- Platform Control Box Switch Panel Wiring Diagram, S80X Perkins 804D-33 Models
- Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Continental TME27 Models
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
- Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Continental TME27 Models (after serial number 8110)
- Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
- Electrical Schematic, S-80X Continental TME27 Models
- Ground Control Box Terminal Strip Wiring Diagram, S-80X Continental TME27 Models
- Platform Control Box Wiring Diagram, S-80X Continental TME27 Models
- Continental TME27 Engine Harness
- Platform Level Cutout, CTE Option
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Relay and Fuse Panel Legend
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
- kW Hydraulic Generator Hydraulic Schematic
|
February 2012Section 6 • Schematics12345678A B C D E F G H I J K L M N6 - 142 S-80 • S-85 • S-80X Part No. 122985Electrical Schematic, S-80X,Continental TME27 ModelsSTARTERHOUR METERENGINE FAULT CODETEST SWITCHCHECK ENGINE LIGHTFUEL PUMPIGNITION RELAYSTART RELAYAPU CUT-OUTRELAYVOLTAGE DROPRELAYGASD10 C2-1LPTS3FUELSELECTD11C39LP BL/RDGASLPTS53FUELSELECTTB39C5-11TB21-+C5-19TS64ENGINEFAULTP23PWR WHWH - 14GARD - 12GAM3CR2NOC5-6C5-5NOCR1C5-1CR39B NCP134PWR RDB1BAT RDBAT2 APU RDP24PWR RDR21IGN WHCONTINENTAL TME27 ENGINEVEHICLE INTERFACE 1HORN RELAYLEVEL SENSORHORN+B1BAT RDR46HRN GRCR5NOTB41FLASHING BEACON(OPTION)AUXILIARY PUMPAUXILIARY PUMPRELAYTB35TS2ENGINESTARTR27AUX RDPR1NOTS51TB27TS1AUXILIARYPUMPTS52ENGINESTARTTB33FBC33STR/BKP24FS WHTS54ENGINERPMHIGH RPMTS4ENGINERPMREGULATORINDBAT+STABATEXCTHIGH RPM(FS) LOW RPMTILT ALARMH2P25FS RDP26ESTP BKC1-1 C27AUX RDC1-7C1-9 C35RPM BK/RD-+12V DCB1B2C5-7C6-28D13D12P22PWR BKP134PWR RD15 AMPCB2C28TTA RD/BKGR/BKTB28TB134PLATGRDKS1 TB22P114C46HRN GRH1P3HORNP23PWR WHTB23D2FS1C9P-1P2NOP25FS RDP24FS WHP26ESTP BKHYD. OIL COOLERTEMP. SWITCH(OPTION)HYD. OIL COOLERFAN (OPTION)ALTERNATORBATTERY SEPERATORSTART BATTERYCONTROL BATTERYD40+L48C32C6-2420A20AF17F7C9P-3C9P-2GROUNDP134FB RDTB133TB132TB46D67D68C4-4V155PCE OR/RDTB155V155PCE OR/RDC1-2C2-5C2-6C7-13142PRESSURE COMP. VALVEFUNCTION ENABLEY74TB20BB1C28TTA RD/BKD4P24FS WHP26ESTP BKC28TTA RD/BKC27AUX RDP134PWR RDC41RPM OR/BKC27AUX + FE RDC7-2C27AUX RD-R6510WC5-15C5-17B1BAT RDBABKWHRDC28TTA RD/BKP134PWR RDR116HYD ORC116HYD WHNO CR17SW4NOMAINAUXD101ZONE BZONE AOFF500 LB (A & B)1000 LB (A)P4FUNCTIONENABLEG6M1 M2M4P210PWR BKD433612578AUXILIARYPUMPL2C5-2C5-10C5-9C5-13C5-8C41RPM OR/BKC39LP BL/RDC35RPM BK/RDC108ESL BL/WHC127TSW GRR21IGN WHC21RET WHR33STR BKR23PWR WHC38FP BL/WHC38RET BL HARNESS6118910725143+-BK - 12GA868530878685308786853087ACR39A 86853087CFBP134FB RD8685308786853087--12V DCES0505D
|
