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EK25BMH
Yamaha EK25BMH Service Manual
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Yamaha EK25BMH Service Manual
Also see for EK25BMH:
Rigging guide
Rigging guide
Table of content
Contents
how to use this manual
GENERAL INFORMATION
CONTENTS
Table Of Contents
Table Of Contents
SERIAL NUMBER
FIRE PREVENTION
GOOD WORKING PRACTICES
DISASSEMBLY AND ASSEMBLY
MEASURING
17 Shimming plate
REMOVING AND INSTALLING
POWER UNIT
IGNITION SYSTEM
COOLING SYSTEM
TILLER HANDLE
general specifications
maintenance specifications
RECOIL STARTER
ADJ E
Table Of Contents
maintenance interval chart
fuel system
control system
adjusting the engine idle speed
power unit
lower unit
lubrication points
Table Of Contents
fuel joint, fuel filter, and fuel pump
checking the fuel joint
fuel pump
checking the fuel pump
assembling the fuel pump
disassembling the carburetor
checking the carburetor
assembling the carburetor
installing the carburetor
POWR E
Table Of Contents
Table Of Contents
checking the recoil starter
assembling the recoil starter
installing the recoil starter
installing the flywheel magnet
removing the power unit
magnet base and control lever
intake manifold and reed valves
checking the reed valves
checking the cylinder head
checking the thermostat
installing the cylinder head and cylinder head cover
exhaust cover
checking the exhaust cover
removing the crankcase
assembling the oil seal housing
crankshaft and cylinder body
checking the cylinder body
checking the piston
checking the piston pins and small-end bearings
checking the pisotn rings
installing the piston and piston rings
checking the anode
crank shaft
removing the crankshaft bearing
assembling the crankshaft
installing crankshaft bearing
LOWR E
Table Of Contents
Table Of Contents
removing the propeller
water pump
checking the water pump housing
shift rod
propeller shaft housing
disassembling the propeller shaft housing
checking the reverse gear
checking the dog clutch
drive shaft
removing the drive shaft
installing the drive shaft
lower case
checking the drive shaft sleeve
checking the needle bearing
selecting the pinion shims
selecting the forward gear shims
selecting the reverse gear shims
measuring the forward gear backlash
measuring the reverse gear backlash
BRKT E
BRACKET UNIT
steering handle
checking the steering handle
bottom cowling
checking the bottom cowling
shift actuator
removing the bracket
assembling the shift actuator
upper case
checking the upper case
disassembling the upper case
checking the exhaust manifold
steering arm
checking the steering arm
checking the clamp brackets
installing the clamp brackets
– + ELEC E
ELECTRICAL SYSTEM
electrical component
electrical components analysis
measuring a low resistance
checking the ignition spark gap
checking the spark plug caps
checking the ignition coils
checking the charge coil
checking the pulser coil
checking the cdi unit
ignition control system
checking the lighting coil
TROUBLE ANALYSIS
CRANK SHAFT
5-43
E
POWR
CAUTION:
•
Apply pressure to the pressure pin B
slowly.
•
Hold the pressure pin B
in line with
the press screw spindle.
2.
Remove:
•
Labyrinth seal
•
Clip
3.
Remove:
•
Bearing
Removing steps
(1) Remove roller bearing (outer race)
(2) Remove
roller
bearing
(inner
race)
using hydraulic press.
OK
1
2
Bearing separator
90890-06534
a
a
1
2
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