Contents - safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- specifications
- performance specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- machine torque specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- February
- Section 3 Scheduled Maintenance Procedures
- Pre-Delivery Preparation Report
- maintenance inspection report
- Checklist A Procedures
- A-2 Perform Pre-operation Inspection
- A-5 Perform Engine Maintenance – Deutz Models
- A-7 Test the Oscillate Axle
- A-8 Check the High Pressure Hydraulic Filter Condition Indicator
- A-10 Perform Engine Maintenance – Continental Models
- A-12 Grease the Turntable Rotation Bearing and Rotate Gear
- Checklist B Procedures
- B-2 Inspect the Electrical Wiring
- B-3 Check the Exhaust System
- B-4 Inspect the Engine Air Filter
- B-5 Perform Engine Maintenance – Continental Models
- B-7 Confirm the Proper Brake Configuration
- B-9 Check the Drive Hub Oil Level and Fastener Torque
- B-10 Check the Oscillate Directional Valve Linkage
- B-15 Test the Drive Brakes
- B-16 Test the Drive Speed - Stowed Position
- B-19 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-20 Perform Hydraulic Oil Analysis
- B-21 Inspect the Boom Extend/Retract Cables
- B-22 Test the Emergency Power System
- Checklist C Procedures
- C-3 Perform Engine Maintenance - Perkins Models
- C-5 Check and Adjust the Engine RPM
- C-6 Grease the Platform Overload Mechanism (if equipped)
- C-8 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
- Checklist D Procedures
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-4 Inspect for Turntable Bearing Wear
- D-5 Replace the Hydraulic Filters
- D-6 Replace the Drive Hub Oil
- D-7 Perform Engine Maintenance - Continental Models
- D-9 Perform Engine Maintenance - Perkins Models
- Checklist E Procedures
- E-2 Perform Engine Maintenance - Perkins Models
- E-4 Perform Engine Maintenance - Perkins Models
- E-6 Remove and Inspect the Boom Extend/Retract Cables
- Cable Replacement Criteria
- repair procedures
- Platform Controls
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- How to Calibrate the Boom Angle Sensor
- platform components
- Platform Leveling Slave Cylinder
- platform rotator
- How to Bleed the Platform Rotator
- Platform Overload System
- jib boom
- jib boom lift cylinder
- Boom Components
- How to Repair the Cable Track
- How to Remove the Boom
- boom lift cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- control relays
- hydraulic pumps
- drive pump
- How to Prime the Pump
- function manifold components
- Valve Adjustments - Function Manifold
- How to Adjust the Boom Extend Relief Valve
- Brake/Two-Speed Manifold Components
- turntable rotation manifold components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- fuel and hydraulic tanks
- hydraulic tank
- turntable rotation components
- rotation hydraulic motor
- How to Adjust the Turntable Rotation Gear Backlash
- Steer Axle Components
- Drive Motors
- Steer Cylinders
- drive hub
- oscillating axle components
- Oscillate Directional Valve
- How to Set Up the Directional Valve Linkage
- fault codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- Section 6 Schematics
- Electrical Symbol Legend
- hydraulic symbols legend
- Relay and Fuse Panel Legend - Deutz TD2011L04i
- Relay and Fuse Panel Legend - Perkins 804D-33
- Connector Pin Legends
- Continental TME27 Engine Harness
- S-80X Ground Control Box Wiring Diagram
- Deutz TD2.9 L4 Engine Harness
- Perkins 404F-22T Engine Harness
- Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
- Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- Platform Level Cutout, CTE Option
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
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February 2017 Service ManualPlatform ComponentsPart No. 1259369GT S-80 • S-85 • S-80X 852-2Platform Leveling CylinderThe slave cylinder and the rotator pivot are the twoprimary supports for the platform. The slavecylinder keeps the platform level through the entirerange of boom motion. It operates in aclosed-circuit hydraulic loop with the mastercylinder. The slave cylinder is equipped withcounterbalance valves to prevent movement in theevent of a hydraulic line failure.How to Remove the PlatformLeveling CylinderNote: Before cylinder removal is considered, bleedthe slave cylinder to be sure there is no air in theclosed loop.Note: When removing a hose assembly or fitting,the O-ring (if equipped) on the fitting and/or hoseend must be replaced. All connections must betorqued to specification during installation. Refer toSpecifications, Hydraulic Hose and Fitting TorqueSpecifications.How to R emove the Pl atform Lev eling Slav e C ylinder1 Extend the primary boom until the slavecylinder barrel-end pivot pin is accessible.2 Raise the primary boom slightly and placeblocks under the platform for support.3 Lower the primary boom until the platform isresting on the blocks just enough to supportthe platform.Note: Do not rest the entire weight of the boom onthe blocks.4 Remove the pin retaining fastener from theslave cylinder rod-end pivot pin. Use a softmetal drift to drive the rod-end pivot pin out.Crushing hazard. The jib boomcould fall when the slave cylinderrod-end pivot pin is removed ifnot properly supported.5 Remove the external snap rings from thebarrel-end pivot pin.6 Use a soft metal drift to drive the barrel-endpivot pin out.7 Carefully pull the cylinder out of the primaryboom to access the hydraulic hoses.8 Tag, disconnect and plug the hydraulic hosesfrom the slave cylinder. Cap the fittings on thecylinder.Bodily injury hazard. Sprayinghydraulic oil can penetrate andburn skin. Loosen hydraulicconnections very slowly to allowthe oil pressure to dissipategradually. Do not allow oil tosquirt or spray.How to Bleed the Sl av e CylinderHow to Bleed the Slave CylinderNote: Do not start the engine. Use auxiliary powerfor this procedure.1 Raise the primary boom to a horizontalposition.2 Move the platform level toggle switch up anddown through two platform leveling cycles toremove any air that might be in the system.
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