Contents - safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- specifications
- performance specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- machine torque specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- February
- Section 3 Scheduled Maintenance Procedures
- Pre-Delivery Preparation Report
- maintenance inspection report
- Checklist A Procedures
- A-2 Perform Pre-operation Inspection
- A-5 Perform Engine Maintenance – Deutz Models
- A-7 Test the Oscillate Axle
- A-8 Check the High Pressure Hydraulic Filter Condition Indicator
- A-10 Perform Engine Maintenance – Continental Models
- A-12 Grease the Turntable Rotation Bearing and Rotate Gear
- Checklist B Procedures
- B-2 Inspect the Electrical Wiring
- B-3 Check the Exhaust System
- B-4 Inspect the Engine Air Filter
- B-5 Perform Engine Maintenance – Continental Models
- B-7 Confirm the Proper Brake Configuration
- B-9 Check the Drive Hub Oil Level and Fastener Torque
- B-10 Check the Oscillate Directional Valve Linkage
- B-15 Test the Drive Brakes
- B-16 Test the Drive Speed - Stowed Position
- B-19 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-20 Perform Hydraulic Oil Analysis
- B-21 Inspect the Boom Extend/Retract Cables
- B-22 Test the Emergency Power System
- Checklist C Procedures
- C-3 Perform Engine Maintenance - Perkins Models
- C-5 Check and Adjust the Engine RPM
- C-6 Grease the Platform Overload Mechanism (if equipped)
- C-8 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
- Checklist D Procedures
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-4 Inspect for Turntable Bearing Wear
- D-5 Replace the Hydraulic Filters
- D-6 Replace the Drive Hub Oil
- D-7 Perform Engine Maintenance - Continental Models
- D-9 Perform Engine Maintenance - Perkins Models
- Checklist E Procedures
- E-2 Perform Engine Maintenance - Perkins Models
- E-4 Perform Engine Maintenance - Perkins Models
- E-6 Remove and Inspect the Boom Extend/Retract Cables
- Cable Replacement Criteria
- repair procedures
- Platform Controls
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- How to Calibrate the Boom Angle Sensor
- platform components
- Platform Leveling Slave Cylinder
- platform rotator
- How to Bleed the Platform Rotator
- Platform Overload System
- jib boom
- jib boom lift cylinder
- Boom Components
- How to Repair the Cable Track
- How to Remove the Boom
- boom lift cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- control relays
- hydraulic pumps
- drive pump
- How to Prime the Pump
- function manifold components
- Valve Adjustments - Function Manifold
- How to Adjust the Boom Extend Relief Valve
- Brake/Two-Speed Manifold Components
- turntable rotation manifold components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- fuel and hydraulic tanks
- hydraulic tank
- turntable rotation components
- rotation hydraulic motor
- How to Adjust the Turntable Rotation Gear Backlash
- Steer Axle Components
- Drive Motors
- Steer Cylinders
- drive hub
- oscillating axle components
- Oscillate Directional Valve
- How to Set Up the Directional Valve Linkage
- fault codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- Section 6 Schematics
- Electrical Symbol Legend
- hydraulic symbols legend
- Relay and Fuse Panel Legend - Deutz TD2011L04i
- Relay and Fuse Panel Legend - Perkins 804D-33
- Connector Pin Legends
- Continental TME27 Engine Harness
- S-80X Ground Control Box Wiring Diagram
- Deutz TD2.9 L4 Engine Harness
- Perkins 404F-22T Engine Harness
- Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
- Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- Platform Level Cutout, CTE Option
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
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February 2017 Service ManualSpecificationsPart No. 1259369GT S-80 • S-85 • S-80X 13Hydraulic Hose and FittingTorque SpecificationsYour machine is equipped with Parker Seal-Lok™ORFS or 37° JIC fittings and hose ends. Geniespecifications require that fittings and hose ends betorqued to specification when they are removedand installed or when new hoses or fittings areinstalled.Seal-Lok™ Fittings(hose end - ORFS)SAE Dash Size Torque-4 10 ft-lbs / 13.6 Nm-6 30 ft-lbs / 40.7 Nm-8 40 ft-lbs / 54.2 Nm-10 60 ft-lbs / 81.3 Nm-12 85 ft-lbs / 115 Nm-16 110 ft-lbs / 150 Nm-20 140 ft-lbs / 190 Nm-24 180 ft-lbs / 245 NmJIC 37° Fittings(swivel nut or hose connection)SAE Dash Size Thread Size Flats-4 7/16-20 2-6 9/16-18 1 ¼-8 3/4-16 1-10 7/8-14 1-12 1 1/16-12 1-16 1 5/16-12 1-20 1 5/8-12 1-24 1 7/8-12 1SAE O-ring Boss Port(tube fitting - installed into Aluminum)(all types)SAE Dash Size Torque-4 14 ft-lbs / 19 Nm-6 23 ft-lbs / 31.2 Nm-8 36 ft-lbs / 54.2 Nm-10 62 ft-lbs / 84 Nm-12 84 ft-lbs / 114 Nm-16 125 ft-lbs / 169.5 Nm-20 151 ft-lbs / 204.7 Nm-24 184 ft-lbs / 249.5 NmAdjustable Fitting Non-adjustable fitting1 jam nutSAE O-ring Boss Port(tube fitting - installed into Steel)SAE Dash Size Torque-4 ORFS / 37° (Adj)ORFS (Non-adj)37° (Non-adj)15 ft-lbs / 20.3 Nm26 ft-lbs / 35.3 Nm22 ft-lbs / 30 Nm-6 ORFS (Adj / Non-adj)37° (Adj / Non-adj)35 ft-lbs / 47.5 Nm29 ft-lbs / 39.3 Nm-8 ORFS (Adj / Non-adj)37° (Adj / Non-adj)60 ft-lbs / 81.3 Nm52 ft-lbs / 70.5 Nm-10 ORFS (Adj / Non-adj)37° (Adj / Non-adj)100 ft-lbs / 135.6 Nm85 ft-lbs / 115.3 Nm-12 (All types) 135 ft-lbs / 183 Nm-16 (All types) 200 ft-lbs / 271.2 Nm-20 (All types) 250 ft-lbs / 339 Nm-24 (All types) 305 ft-lbs / 413.5 Nm
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