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Genie S-80 Service Manual

Also see for S-80: Maintenance manualMaintenance manualMaintenance manualOperator's manualOperator's manual

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Contents
  1. safety rules
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. specifications
  15. performance specifications
  16. Hydraulic Component Specifications
  17. Manifold Component Specifications
  18. machine torque specifications
  19. Hydraulic Hose and Fitting Torque Specifications
  20. Torque Procedure
  21. February
  22. Section 3 Scheduled Maintenance Procedures
  23. Pre-Delivery Preparation Report
  24. maintenance inspection report
  25. Checklist A Procedures
  26. A-2 Perform Pre-operation Inspection
  27. A-5 Perform Engine Maintenance – Deutz Models
  28. A-7 Test the Oscillate Axle
  29. A-8 Check the High Pressure Hydraulic Filter Condition Indicator
  30. A-10 Perform Engine Maintenance – Continental Models
  31. A-12 Grease the Turntable Rotation Bearing and Rotate Gear
  32. Checklist B Procedures
  33. B-2 Inspect the Electrical Wiring
  34. B-3 Check the Exhaust System
  35. B-4 Inspect the Engine Air Filter
  36. B-5 Perform Engine Maintenance – Continental Models
  37. B-7 Confirm the Proper Brake Configuration
  38. B-9 Check the Drive Hub Oil Level and Fastener Torque
  39. B-10 Check the Oscillate Directional Valve Linkage
  41. B-15 Test the Drive Brakes
  42. B-16 Test the Drive Speed - Stowed Position
  43. B-19 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
  44. B-20 Perform Hydraulic Oil Analysis
  45. B-21 Inspect the Boom Extend/Retract Cables
  46. B-22 Test the Emergency Power System
  47. Checklist C Procedures
  48. C-3 Perform Engine Maintenance - Perkins Models
  49. C-5 Check and Adjust the Engine RPM
  50. C-6 Grease the Platform Overload Mechanism (if equipped)
  51. C-8 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
  53. Checklist D Procedures
  54. D-2 Check the Free-wheel Configuration
  55. D-3 Check the Turntable Rotation Bearing Bolts
  56. D-4 Inspect for Turntable Bearing Wear
  57. D-5 Replace the Hydraulic Filters
  58. D-6 Replace the Drive Hub Oil
  59. D-7 Perform Engine Maintenance - Continental Models
  60. D-9 Perform Engine Maintenance - Perkins Models
  61. Checklist E Procedures
  62. E-2 Perform Engine Maintenance - Perkins Models
  63. E-4 Perform Engine Maintenance - Perkins Models
  64. E-6 Remove and Inspect the Boom Extend/Retract Cables
  65. Cable Replacement Criteria
  66. repair procedures
  67. Platform Controls
  68. Joysticks
  69. How to Adjust the Joystick Max-out Setting
  70. How to Adjust the Joystick Ramp Rate Setting
  71. How to Adjust the Joystick Threshold Setting
  72. How to Calibrate the Boom Angle Sensor
  73. platform components
  74. Platform Leveling Slave Cylinder
  75. platform rotator
  76. How to Bleed the Platform Rotator
  77. Platform Overload System
  78. jib boom
  79. jib boom lift cylinder
  80. Boom Components
  81. How to Repair the Cable Track
  82. How to Remove the Boom
  83. boom lift cylinder
  84. Boom Extension Cylinder
  85. Boom Extend/Retract Cables
  86. How to Replace the Boom Extend/Retract Cables
  87. Platform Leveling Master Cylinder
  88. Engines
  89. How to Install the Flex Plate
  90. How to install the Pump and Bell Housing Assembly
  91. control relays
  92. hydraulic pumps
  93. drive pump
  94. How to Prime the Pump
  95. function manifold components
  96. Valve Adjustments - Function Manifold
  97. How to Adjust the Boom Extend Relief Valve
  98. Brake/Two-Speed Manifold Components
  99. turntable rotation manifold components
  100. Platform Rotate Manifold Components
  101. Platform Manifold Components, S-80
  102. Platform Manifold Components, S-85
  103. WD Traction Manifold Components
  105. Drive Oil Diverter Manifold Components (welder option)
  106. Valve Adjustments - Traction Manifold
  107. Valve Coils
  108. fuel and hydraulic tanks
  109. hydraulic tank
  110. turntable rotation components
  111. rotation hydraulic motor
  112. How to Adjust the Turntable Rotation Gear Backlash
  114. Steer Axle Components
  115. Drive Motors
  116. Steer Cylinders
  117. drive hub
  118. oscillating axle components
  119. Oscillate Directional Valve
  120. How to Set Up the Directional Valve Linkage
  121. fault codes
  122. Control System Fault Codes
  124. Fault Code Display - Deutz and Perkins Models
  125. F-22 Models
  127. Main Menu Structure - Deutz D 2.9 L4 Models
  128. Main Menu Structure - Perkins 404F-22 Models
  129. Deutz D 2.9 L4 Engine Fault Codes
  130. Perkins 404F-22 Engine Fault Codes
  131. Continental TME27 Engine Fault Codes
  134. Section 6 Schematics
  135. Electrical Symbol Legend
  136. hydraulic symbols legend
  137. Relay and Fuse Panel Legend - Deutz TD2011L04i
  138. Relay and Fuse Panel Legend - Perkins 804D-33
  139. Connector Pin Legends
  140. Continental TME27 Engine Harness
  141. S-80X Ground Control Box Wiring Diagram
  142. Deutz TD2.9 L4 Engine Harness
  143. Perkins 404F-22T Engine Harness
  144. Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  145. Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  146. Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  147. Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  148. Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  149. Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  150. Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  151. Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  152. Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  153. Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  154. Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  155. Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  156. Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
  157. Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  158. Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  160. Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  161. Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  162. Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  163. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
  164. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
  165. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  166. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  167. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  168. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
  169. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  170. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  171. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
  172. Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  173. Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  175. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  176. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  177. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  178. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
  179. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  180. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  181. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
  182. Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  183. Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  184. Continental Options Schematic
  185. Deutz and Perkins Options Schematic
  186. Platform Level Cutout, CTE Option
  187. kW Hydraulic Generator Wiring Diagram
  188. kW Hydraulic Generator Electrical Schematic
  189. Belt Driven Generator Option
  190. Hydraulic Schematics
  191. Hydraulic Schematic, 2WD Models
  192. Hydraulic Schematic, 4WD Models
Genie S-80 Service Manual Manual pdf 213 page image
February 2017 Service ManualPart No. 1259369GT S-80 • S-85 • S-80X 193Perkins 404F-22T Engine Harness
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This manual is suitable for:
S-80S-80XS-85
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