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Genie S-80 Service Manual

Also see for S-80: Maintenance manualMaintenance manualMaintenance manualOperator's manualOperator's manual

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Contents
  1. safety rules
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. specifications
  15. performance specifications
  16. Hydraulic Component Specifications
  17. Manifold Component Specifications
  18. machine torque specifications
  19. Hydraulic Hose and Fitting Torque Specifications
  20. Torque Procedure
  21. February
  22. Section 3 Scheduled Maintenance Procedures
  23. Pre-Delivery Preparation Report
  24. maintenance inspection report
  25. Checklist A Procedures
  26. A-2 Perform Pre-operation Inspection
  27. A-5 Perform Engine Maintenance – Deutz Models
  28. A-7 Test the Oscillate Axle
  29. A-8 Check the High Pressure Hydraulic Filter Condition Indicator
  30. A-10 Perform Engine Maintenance – Continental Models
  31. A-12 Grease the Turntable Rotation Bearing and Rotate Gear
  32. Checklist B Procedures
  33. B-2 Inspect the Electrical Wiring
  34. B-3 Check the Exhaust System
  35. B-4 Inspect the Engine Air Filter
  36. B-5 Perform Engine Maintenance – Continental Models
  37. B-7 Confirm the Proper Brake Configuration
  38. B-9 Check the Drive Hub Oil Level and Fastener Torque
  39. B-10 Check the Oscillate Directional Valve Linkage
  40. B-15 Test the Drive Brakes
  41. B-16 Test the Drive Speed - Stowed Position
  42. B-19 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
  43. B-20 Perform Hydraulic Oil Analysis
  44. B-21 Inspect the Boom Extend/Retract Cables
  45. B-22 Test the Emergency Power System
  46. Checklist C Procedures
  47. C-3 Perform Engine Maintenance - Perkins Models
  48. C-5 Check and Adjust the Engine RPM
  49. C-6 Grease the Platform Overload Mechanism (if equipped)
  50. C-8 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
  51. Checklist D Procedures
  52. D-2 Check the Free-wheel Configuration
  53. D-3 Check the Turntable Rotation Bearing Bolts
  54. D-4 Inspect for Turntable Bearing Wear
  55. D-5 Replace the Hydraulic Filters
  56. D-6 Replace the Drive Hub Oil
  57. D-7 Perform Engine Maintenance - Continental Models
  58. D-9 Perform Engine Maintenance - Perkins Models
  59. Checklist E Procedures
  60. E-2 Perform Engine Maintenance - Perkins Models
  61. E-4 Perform Engine Maintenance - Perkins Models
  62. E-6 Remove and Inspect the Boom Extend/Retract Cables
  63. Cable Replacement Criteria
  64. repair procedures
  65. Platform Controls
  66. Joysticks
  67. How to Adjust the Joystick Max-out Setting
  68. How to Adjust the Joystick Ramp Rate Setting
  69. How to Adjust the Joystick Threshold Setting
  70. How to Calibrate the Boom Angle Sensor
  71. platform components
  72. Platform Leveling Slave Cylinder
  73. platform rotator
  74. How to Bleed the Platform Rotator
  75. Platform Overload System
  76. jib boom
  77. jib boom lift cylinder
  78. Boom Components
  79. How to Repair the Cable Track
  80. How to Remove the Boom
  81. boom lift cylinder
  82. Boom Extension Cylinder
  83. Boom Extend/Retract Cables
  84. How to Replace the Boom Extend/Retract Cables
  85. Platform Leveling Master Cylinder
  86. Engines
  87. How to Install the Flex Plate
  88. How to install the Pump and Bell Housing Assembly
  89. control relays
  90. hydraulic pumps
  91. drive pump
  92. How to Prime the Pump
  93. function manifold components
  94. Valve Adjustments - Function Manifold
  95. How to Adjust the Boom Extend Relief Valve
  96. Brake/Two-Speed Manifold Components
  97. turntable rotation manifold components
  98. Platform Rotate Manifold Components
  99. Platform Manifold Components, S-80
  100. Platform Manifold Components, S-85
  101. WD Traction Manifold Components
  102. Drive Oil Diverter Manifold Components (welder option)
  103. Valve Adjustments - Traction Manifold
  104. Valve Coils
  105. fuel and hydraulic tanks
  106. hydraulic tank
  107. turntable rotation components
  108. rotation hydraulic motor
  109. How to Adjust the Turntable Rotation Gear Backlash
  110. Steer Axle Components
  111. Drive Motors
  112. Steer Cylinders
  113. drive hub
  114. oscillating axle components
  115. Oscillate Directional Valve
  116. How to Set Up the Directional Valve Linkage
  117. fault codes
  118. Control System Fault Codes
  119. Fault Code Display - Deutz and Perkins Models
  120. F-22 Models
  121. Main Menu Structure - Deutz D 2.9 L4 Models
  122. Main Menu Structure - Perkins 404F-22 Models
  123. Deutz D 2.9 L4 Engine Fault Codes
  124. Perkins 404F-22 Engine Fault Codes
  125. Continental TME27 Engine Fault Codes
  126. Section 6 Schematics
  127. Electrical Symbol Legend
  128. hydraulic symbols legend
  129. Relay and Fuse Panel Legend - Deutz TD2011L04i
  130. Relay and Fuse Panel Legend - Perkins 804D-33
  131. Connector Pin Legends
  132. Continental TME27 Engine Harness
  133. S-80X Ground Control Box Wiring Diagram
  134. Deutz TD2.9 L4 Engine Harness
  135. Perkins 404F-22T Engine Harness
  136. Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  137. Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  138. Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  139. Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  140. Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  141. Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  142. Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  143. Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  144. Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  145. Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  146. Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  147. Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  148. Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
  149. Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  150. Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  151. Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  152. Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  153. Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  154. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
  155. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
  156. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  157. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  158. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  159. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
  160. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  161. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  162. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
  163. Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  164. Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  165. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  166. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  167. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  168. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
  169. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  170. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  171. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
  172. Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  173. Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  174. Continental Options Schematic
  175. Deutz and Perkins Options Schematic
  176. Platform Level Cutout, CTE Option
  177. kW Hydraulic Generator Wiring Diagram
  178. kW Hydraulic Generator Electrical Schematic
  179. Belt Driven Generator Option
  180. Hydraulic Schematics
  181. Hydraulic Schematic, 2WD Models
  182. Hydraulic Schematic, 4WD Models
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This manual is suitable for:
S-80S-80XS-85
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