Contents - safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- specifications
- performance specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- machine torque specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- February
- Section 3 Scheduled Maintenance Procedures
- Pre-Delivery Preparation Report
- maintenance inspection report
- Checklist A Procedures
- A-2 Perform Pre-operation Inspection
- A-5 Perform Engine Maintenance – Deutz Models
- A-7 Test the Oscillate Axle
- A-8 Check the High Pressure Hydraulic Filter Condition Indicator
- A-10 Perform Engine Maintenance – Continental Models
- A-12 Grease the Turntable Rotation Bearing and Rotate Gear
- Checklist B Procedures
- B-2 Inspect the Electrical Wiring
- B-3 Check the Exhaust System
- B-4 Inspect the Engine Air Filter
- B-5 Perform Engine Maintenance – Continental Models
- B-7 Confirm the Proper Brake Configuration
- B-9 Check the Drive Hub Oil Level and Fastener Torque
- B-10 Check the Oscillate Directional Valve Linkage
- B-15 Test the Drive Brakes
- B-16 Test the Drive Speed - Stowed Position
- B-19 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-20 Perform Hydraulic Oil Analysis
- B-21 Inspect the Boom Extend/Retract Cables
- B-22 Test the Emergency Power System
- Checklist C Procedures
- C-3 Perform Engine Maintenance - Perkins Models
- C-5 Check and Adjust the Engine RPM
- C-6 Grease the Platform Overload Mechanism (if equipped)
- C-8 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
- Checklist D Procedures
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-4 Inspect for Turntable Bearing Wear
- D-5 Replace the Hydraulic Filters
- D-6 Replace the Drive Hub Oil
- D-7 Perform Engine Maintenance - Continental Models
- D-9 Perform Engine Maintenance - Perkins Models
- Checklist E Procedures
- E-2 Perform Engine Maintenance - Perkins Models
- E-4 Perform Engine Maintenance - Perkins Models
- E-6 Remove and Inspect the Boom Extend/Retract Cables
- Cable Replacement Criteria
- repair procedures
- Platform Controls
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- How to Calibrate the Boom Angle Sensor
- platform components
- Platform Leveling Slave Cylinder
- platform rotator
- How to Bleed the Platform Rotator
- Platform Overload System
- jib boom
- jib boom lift cylinder
- Boom Components
- How to Repair the Cable Track
- How to Remove the Boom
- boom lift cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- control relays
- hydraulic pumps
- drive pump
- How to Prime the Pump
- function manifold components
- Valve Adjustments - Function Manifold
- How to Adjust the Boom Extend Relief Valve
- Brake/Two-Speed Manifold Components
- turntable rotation manifold components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- fuel and hydraulic tanks
- hydraulic tank
- turntable rotation components
- rotation hydraulic motor
- How to Adjust the Turntable Rotation Gear Backlash
- Steer Axle Components
- Drive Motors
- Steer Cylinders
- drive hub
- oscillating axle components
- Oscillate Directional Valve
- How to Set Up the Directional Valve Linkage
- fault codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- Section 6 Schematics
- Electrical Symbol Legend
- hydraulic symbols legend
- Relay and Fuse Panel Legend - Deutz TD2011L04i
- Relay and Fuse Panel Legend - Perkins 804D-33
- Connector Pin Legends
- Continental TME27 Engine Harness
- S-80X Ground Control Box Wiring Diagram
- Deutz TD2.9 L4 Engine Harness
- Perkins 404F-22T Engine Harness
- Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
- Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- Platform Level Cutout, CTE Option
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
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Service Manual February 2017Jib Boom Components92 S-80 • S-85 • S-80X Part No. 1259369GT3-2Jib Boom Lift CylinderHow to Remove the Jib Boom LiftCylinderNote: Perform this procedure with the boom in thestowed position.Note: When removing a hose assembly or fitting,the O-ring (if equipped) on the fitting and/or hoseend must be replaced. All connections must betorqued to specification during installation. Refer toSpecifications, Hydraulic Hose and Fitting TorqueSpecifications.1 Raise the jib boom slightly and place blocksunder the platform mounting weldment. Thenlower the jib boom until the platform is restingon the blocks just enough to support theplatform.Note: Do not rest the entire weight of the boom onthe blocks.2 Tag, disconnect and plug the jib boom liftcylinder hydraulic hoses. Cap the fittings onthe cylinder.Bodily injury hazard. Sprayinghydraulic oil can penetrate andburn skin. Loosen hydraulicconnections very slowly to allowthe oil pressure to dissipategradually. Do not allow oil tosquirt or spray.3 Remove the pin retaining fasteners from thejib boom lift cylinder rod-end pivot pin. Do notremove the pin.4 Use a soft metal drift to tap the jib boom liftcylinder rod-end pivot pin half way out. Thenlower one of the leveling arms to the ground.Tap the pin the other direction and lower theopposite leveling arm. Do not remove the pin.5 Support the jib boom lift cylinder with a liftingdevice.6 Remove the pin retaining fastener from the jibboom lift cylinder barrel-end pivot pin. Use asoft metal drift to remove the barrel-end pinand let the cylinder hang down.Crushing hazard. The platformand jib boom could becomeunbalanced and fall when the jibboom barrel-end pivot pin isremoved if not properlysupported.7 Attach a lifting strap from an overhead craneto the lug on the rod end of the jib boom liftcylinder.8 Use a soft metal drift to remove the jib boomlift cylinder rod-end pin. Remove the cylinderfrom the machine.Crushing hazard. The jib boomlift cylinder may becomeunbalanced and fall when it isremoved from the machine if it isnot properly supported by theoverhead crane.
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