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YASKAWA MOTOMAN DX100 manuals

MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Computer Hardware
Table of contents
  1. Table Of Contents
  2. System Configuration Example
  3. Board External View
  4. User Input/Output Connectors
  5. Function Setting Switches
  6. Setting Method
  7. Opening Front Door of the DX100
  8. Connecting Each Cable
  9. Closing the Front Door of the DX100
  10. I/O Data
  11. Input Circuit
  12. Output Circuits
  13. Output Circuit 2 CN10 and CN11 (Relay Output)
  14. Connection Example
  15. Handling Application
  16. Arc Welding, Spot Welding, and General-Purpose Applications
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: PCI Card
Table of contents
  1. instruction manual
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. General
  6. Safety
  7. Handling ESD sensitive devices
  8. Terms
  9. Installation
  10. NX100 Installation
  11. Software configuration
  12. Manual I/O allocation (FD 134)
  13. Fieldbus input data map
  14. Fieldbus status byte
  15. General installation in IP-based networks
  16. Anybus IPconfig
  17. The module is not shown
  18. Reg.No. ME00107EN-02 Page
  19. Profibus DPV1 Slave AB3601
  20. Connectors 9-pin D-sub
  21. PROFIBUS network setup
  22. Profibus DPV1 Master AB3602
  24. Configuration online
  25. DeviceNet Adapter Slave AB3603
  26. Connectors
  27. DeviceNet Scanner Master AB3604
  29. AnyBus NetTool for DeviceNet
  30. AS-Interface Master AB3605
  32. Principle of Input/Outputs in ASI
  33. Menu Tree Overwiev
  34. Change settings
  35. EtherNet/IP Adapter/Modbus TCP Slave AB3606
  36. Status LEDs
  37. Network setup
  38. EtherNet/IP Scanner Master AB3607
  41. PROFINET-IO Slave AB3609
  44. FL-Net AB3610
  46. FIPIO Slave AB3611
  49. Interbus-S Slave AB3615
  51. Setup
  52. CanOpen Slave AB3616
  55. EtherCAT slave AB3617
  58. revision history
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Arm Interfere Check Function
  3. Setting of Arm Interfere Check Function
  4. Release of Arm Interfere Check
  5. Example of Setting Tool Interfere File
  6. Alarm/Error
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Controller
Table of contents
  1. Table Of Contents
  2. I/O Trace Function
  3. Basic Specification
  4. Window
  5. Operation Procedure
  6. Specified I/O Signal
  7. I/O Trace Log Data
  9. External Memory
  10. Data Format
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Telephone Accessories
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. INTRODUCTION
  4. system requirements
  5. Connection types
  6. Configuration of robot controller
  7. file menu
  8. view menu
  9. tools menu
  10. Mode menu
  11. Menü Hilfe
  12. WORKING WITH MOTOADMIN
  13. Exit application
  14. Refresh status
  15. Change operation mode
  16. Edit Jobs
  17. Job Liste laden
  18. Access variables
  19. Watch I/O Signals
  20. Saving, Loading and Deleting files
  21. Jobs
  22. system data
  23. One-Button Backup
  24. Deleting data
  25. system information
  26. Read Alarm History
  27. KNOWN LIMITATIONS
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Telephone Accessories
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Introduction
  4. system configuration
  5. Major Components
  6. Customer Support Information
  7. Safety
  8. Important Advisory Information
  9. Mechanical Safety Devices
  10. Programming, Operation, and Maintenance Safety
  11. Equipment Description
  12. Software
  13. Starting the HMI Software
  14. Home Screen
  15. Program Sequence Setup Screen
  16. Live Weld Data Screen
  17. To Modify or Add a Welder
  18. Error Preferences
  19. Lock/Unlock Editing
  20. Backup & Load Settings
  21. theory of operation
  22. Miller HMI
  23. Pulse Mode
  24. Operation
  25. Arc Start Files
  26. Calibration Verification
  27. Selecting Weld Programs
  28. Robot Job Programming
  29. troubleshooting
  30. Miller Auto-Axcess E Digital
  31. MACRO Job Settings
  32. MILLER-PROG-SEL Macro
  33. MILLER-STRT-PART Macro
  34. MILLER-CHNG-WELD Macro
  35. MILLER-END-PART Macro
  36. Example Weld Job Structure
  37. Error Reporting
  38. Part Error Reporting
  39. revision history
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: I/O Systems
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Controller
Table of contents
  1. Table Of Contents
  2. Servofloat Function
  3. Linear Servofloat Function
  4. The Servofloat Function
  5. Moving with the Move Instruction
  6. Moving with the TIMER and WAIT Instructions
  7. Turning Servo ON Again During Servofloat Operation
  8. Servofloat Condition Files
  9. Link Servofloat Condition Setting
  10. Linear Servofloat Condition File
  11. Linear Servofloat Condition Setting
  12. Instructions for the Servofloat Function
  13. Registration of Instruction
  14. FLOATOF Instruction
  15. Addition of SPDL Tag to a Move Instruction
  16. Application Example of the Servofloat Function
  17. Job Example
  18. A Setting Example in the Linear Servofloat Condition File
  19. A Setting Example for the Link Servofloat Condition File
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Controller
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Laser-tracking Function
  4. Functions
  5. Hardware Setup
  6. Settings for Cooling Air
  7. Start-up
  8. Start-up of the WELDCOM
  9. Sensor Parameters
  10. Required Application Job Files
  11. Laser Sensor Calibration
  12. Tool Calibration for Reference Tool
  13. Sensor Camera's Mounting Position
  14. Sensor Adjustment
  15. Teaching of Calibration Job [LT-CALIB]
  16. Execution of Calibration
  17. Settings for Tracking Job
  18. Tracking with a Welding-start-point Search
  19. Settings for the Laser-tracking Function File
  20. Conditions for the Laser Sensor
  21. Conditions for Welding-start-point Search
  22. Conditions for Welding-end-point Search
  23. Conditions for Laser Tracking
  24. Conditions for NON-detection and Error Detection
  25. Conditions to Pass Over
  26. Settings for Inspection Job Before Starting Operations
  27. Teaching an Inspection Job Before Starting
  28. Acquisition of Reference Data
  29. Tool Offset Setting
  30. How to Set the Tool Offset Amount
  31. Settings for the Gap Adaptation Function
  32. Settings for the Gap Condition File
  33. Conditions for Welding
  34. Conditions for Position
  35. Conditions for Speed
  36. Inspection Before Starting Operations
  37. Manual Inspection Before Starting Operations
  38. Camera Deviation Check at Welding-point Deviation Check
  39. Verification of Tool Constants
  40. Verification of Detected Data
  41. Troubleshooting
  42. Corrective Actions for Target Deviation
  43. Corrective Actions for Tool Deviation
  44. Corrective Actions for Camera Deviation
  45. Alarm List
  46. S5E Parameters
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Zeroing Function
  3. Details on Zeroing Function
  4. System Configuration of the Zeroing Device Using the USB Connector
  5. Operational Procedure and Cautions
  6. Zeroing Procedure for S-Axis
  7. Zeroing Procedure for L-Axis
  8. Zeroing Procedure for U-Axis
  9. Zeroing Procedure for R-Axis
  10. Zeroing Procedure for B-Axis
  11. Zeroing Procedure for T-Axis
  12. Errors in the Zeroing Operation and Solutions
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Security Sensors
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Function Overview
  4. System Configuration
  5. Signal Distribution Board
  6. Communication I/F Gateway Unit
  7. Power On Unit
  8. Overview of Unit Connection
  9. Description of Unit Layout (Layout Drawing)
  10. Setup (Safety Range Function for Robot)
  11. Preparation for Safety Range Function
  12. Setting Safety Range for Robot
  13. Confirming Safety Range for Robot
  14. Switching Safety Range
  15. Starting Safety Range Function for Robot
  16. Confirming Safety Range and Robot Position
  17. Setup (Safety Range Function for Each Axis)
  18. Setting Safety Range for Each Axis
  19. Confirming Safety Range for Each Axis
  20. Starting Safety Range Function for Each Axis
  21. Stop Position Monitoring Function
  22. Data Protection
  23. Operation When VERIFY ERROR Occurs
  24. Restrictions
  25. Software Version of Functional Safety Unit
  26. HW0486052
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Robotics
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Product Confirmation
  4. Order Number Confirmation
  5. Transporting
  6. Using a Crane
  7. Using a Forklift
  8. Shipping Bolts and Brackets
  9. Installation
  10. Installation of the Safeguarding
  11. Mounting Example
  12. Types of Mounting
  13. Location
  14. Wiring
  15. Cable Connection
  16. Connection to the DX100/NXC100
  17. Basic Specifications
  18. Part Names and Working Axes
  19. Dimensions and P-Point Maximum Envelope
  20. Allowable Load for Wrist Axis and Wrist Flange
  21. Wrist Flange
  22. System Application
  23. Internal User I/O Wiring Harness and Air Lines
  24. Electrical Equipment Specification
  25. Maintenance and Inspection
  26. Notes on Maintenance Procedures
  27. Notes on Grease Replenishment/Exchange Procedures
  28. Grease Replenishment for S-Axis Speed Reducer
  29. Grease Replenishment for S-Axis Gear
  30. Grease Replenishment for L-Axis Speed Reducer
  31. Grease Replenishment for U-Axis Speed Reducer
  32. Grease Replenishment for R-Axis Speed Reducer
  33. Grease Replenishment for B- and T-Axes Speed Reducers
  34. Grease Replenishment for T-axis
  35. Notes for Maintenance
  36. Recommended Spare Parts
  37. parts list
  38. L-, U-Axes Unit
  39. R-Axis Unit
  40. Wrist Unit
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Outline
  5. DCI Function
  6. Stand-alone Function
  7. Host Control Function
  8. For Using Data Transmission Function
  9. Command Remote Valid/Invalid
  10. Display in Command Remote Mode
  11. Serial I/F Port Assignment
  12. Parallel Operation of DX100
  13. Transmission Specifications
  14. Transmission Format
  15. Error Control System
  16. Data Link Establishment
  17. Transmission Control Resending Sequence
  18. Connection of D-SUB Connector Pins
  20. Commands for Job Transmission
  21. SAVEJ
  22. DELETEJ
  23. Commands for Variable Transmission
  24. Registering DCI Instruction
  25. Concurrent Tasks from Multiple Jobs
  26. DCI Parallel Execution
  27. Parallel Execution Using PSTART (Optional)
  28. Transmission Procedure
  29. Loading Procedure
  30. Variable Transmission
  31. Axis Data Transmission Format
  32. Alarm Codes
  34. Operation Flow
  35. Operation
  36. Save
  37. Saving File
  38. Load
  39. Loading File
  40. Job Selection Mode
  41. Switching Selection Mode
  42. Selecting Job and Data File
  43. Host Control Function of DX100
  46. Data Management
  47. Robot Control Function
  48. List of Interlock for Commands of Host Control Function
  49. Command that Handle Axis Data
  50. Status Read Function
  51. Read/Data Access System Commands
  52. System Control Function
  53. Start-up System Commands
  54. Editing System Commands
  55. Job Selection System Commands
  56. I/O Read/Write Function
  57. Read-out of I/O Signal Status
  58. Write-in of I/O Signal Status
  59. Commands for Multi-control Group and Independent Control Functions
  60. Commands for Independent Control Function
  62. Interpreter Message List
  63. Data List
  64. Parameter List
  65. Comparison of Data Transmission Functions
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Outline
  4. Customer Support Information
  5. Basic Operations
  6. Operation
  7. Tool coordinate system
  8. Registering Point Variables
  9. Changing the number of the point variable
  10. Registering a move instruction together with a point variable
  11. Deleting a Point Variable
  12. Deleting the point variable designation
  13. Editing the Point Variable (Taught Position Data)
  14. Memory and Playback Function
  15. Application Example
  16. Multi-layer Welding Tool Shift Function
  17. Registering
  18. Search and Shift Function
  19. Items to be Set for SRSFT Instruction
  21. Application Example of SRSFT Instruction
  22. Search Function for Sticking
  24. Shift Function
  25. Continuity of Shift Function
  26. Shift Amount Display
  27. Beveling Width Measuring Function
  29. Overriding Welding Condition Function
  30. Welding Condition Adjustment Display
  31. Parameters for the Units to Adjust Conditions
  32. Confirm the Welding Operation in Teach Mode
  33. How to Restart After an Emergency Stop in the Middle of Weaving
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Safety
  9. Special Training
  10. Personnel Safety
  11. Motoman Safety
  12. Work Area Safety
  13. Operation Safety
  14. Notes for Moving and Transferring the MOTOMAN
  15. Notes on MOTOMAN Disposal
  16. Product Confirmation
  17. Order Number Confirmation
  18. Installation
  19. Using a Forklift to Move the Controller
  20. Place of Installation
  21. Location
  22. Mounting the Controller
  23. Connection
  24. Notes on Cable Junctions
  25. Power Supply
  26. Leakage Breaker Installation
  27. Primary Power Supply Breaker Installation
  28. Connection Methods
  29. Connecting the Manipulator Cable
  30. Connecting the Programming Pendant
  31. Turning ON and OFF the Power Supply
  32. Initial Diagnosis
  33. Turning ON the Servo Power
  34. Turning OFF the Power Supply
  35. Test of Program Operation
  36. Movement of the Axes
  37. Security System
  38. Changing the Security Mode
  39. User ID
  40. System Setup
  41. Home Position Calibration
  43. Calibrating Operation
  44. Registering Individual Axes
  45. Changing the Absolute Data
  46. Home Position of the Robot
  47. Setting the Second Home Position (Check Point)
  48. Purpose of Position Check Operation
  49. Procedure for the Second Home Position Setting (Check Point)
  50. Procedure after the Alarm
  51. Tool Data Setting
  52. Registering Tool Angle
  53. Setting the Tool Load Information
  54. Tool Calibration
  55. Teaching of Calibration Point
  56. Clearing Calibration Data
  57. Checking the TCP
  58. Automatic Measurement of the Tool Load and the Center of Gravity
  59. Measurement of the Tool Load and the Center of Gravity
  60. ARM Control
  61. Tool Load Information Setting
  62. Tool Load Information Registering
  63. Work Home Position
  64. Registering/Changing the Work Home Position
  65. Returning to the Work Home Position
  66. Interference Area
  67. Setting Operation
  68. Axis Interference Area
  70. Clearing the Interference Area Data
  71. Shock Detection Function
  73. Resetting the Shock Detected
  74. User Coordinate Setting
  76. Teaching the User Coordinates
  77. Clearing the User Coordinates
  78. Overrun / Tool Shock Sensor Releasing
  79. Soft Limit Release Function
  80. All Limit Release Function
  81. Instruction Level Setting
  82. Learning Function
  83. Setting the Learning Function
  84. Setting the Controller Clock
  85. Setting the Play Speed
  86. Numeric Key Customize Function
  87. Key Allocation (SIM)
  88. Allocating an Operation
  89. Instruction Allocation
  90. Job Call Allocation
  91. Alternate Output Allocation
  92. Momentary Output Allocation
  93. Group (4-bit/8-bit) Output Allocation
  94. Analog Incremental Output Allocation
  95. Allocation of I/O Control Instructions
  96. Execution of Allocation
  97. Changing the Output Status
  98. Changing the Parameter Setting
  99. File Initialization
  100. Initializing Data File
  101. Initializing Parameter File
  102. Initializing I/O Data
  103. Initializing System Data
  104. Display Setting Function
  105. Operation Button Size Setting
  106. Initialization of Screen Layout
  107. Layout Storage
  108. System Backup
  109. Device
  110. Backup by CMOS.BIN
  111. CMOS.BIN Load
  112. Automatic Backup Function
  113. Settings for Automatic Backup
  114. AUTO BACKUP SET Display
  115. DX100 Status and Automatic Backup
  116. Setting Examples
  117. Loading the Backup Data from the CompactFlash
  118. Error List
  119. Upgrade Function
  120. Automatic Upgrade of YPP01
  121. Error Message
  122. Modification of System Configuration
  123. Addition of Base and Station Axes
  124. Base Axis Setting
  125. Connection Setting
  126. Axis Configuration Setting
  127. Mechanical Specification Setting
  128. Motor Specification Setting
  129. Station Axis Setting
  134. DX100 Specification
  135. Specification List
  136. Function List
  137. Programming Pendant
  138. Equipment Configuration
  139. Cooling System of the Controller Interior
  140. Description of Units and Circuit Boards
  141. Power Supply Contactor Unit
  142. Major Axes Control Circuit Board (SRDA-EAXA01□)
  143. Connection for Tool Shock Sensor (SHOCK)
  144. To connect the tool shock sensor with the cable that is built into the manipulator
  145. Connection for Direct-in
  146. CPU Unit
  147. Unit and Circuit Board in the CPU Unit
  148. CPS Unit (JZNC-YPS01-E)
  149. Brake Control Board (JANCD-YBK01-□E)
  150. Robot I/O Unit (JZNC-YIU01-E)
  151. Machine Safety Unit (JZNC-YSU01-1E)
  152. Connection for Servo-ON Enable Input (ONEN1 and ONEN2)
  153. Connection for External Axis Overrun (EXOT)
  154. WAGO Connector
  155. Robot Specific Input Terminal Block (MXT)
  156. Contact Output of Emergency Stop Button
  157. SERVOPACK
  158. Universal I/O Signal Assignment
  159. Handling
  160. General Application
  161. Spot Welding
  162. JANCD-YEW01-E Circuit Board (Standard)
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Controller
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Introductions
  4. System Setting
  5. Setting of Command Remote
  6. Transmission Procedure
  7. Outline
  8. Robot Control/Data Writing to Register
  9. File Control
  10. File Control (File Loading)
  11. File Control (File list)
  12. File Control (Deleting of file)
  13. Respective Commands for Robot Control
  14. Error Code
  16. Status Information Reading Command
  17. Executing Job Information Reading Command
  18. Axis Configuration Information Reading Command
  19. Robot Position Data Reading Command
  20. Position Error Reading Command
  21. Torque Data Reading Data
  22. I/O Data Reading / Writing Command
  23. Register Data Reading / Writing Command
  24. Byte Variable (B) Reading / Writing Command
  25. Integer Type Variable (I) Reading / Writing Command
  26. Double Precision Integer Type Variable (B) Reading / Writing Command
  27. Real Type Variable (R) Reading / Writing Command
  28. Character Type Variable (S) Reading Writing Command
  29. Robot Position Type Variable (P) Reading / Writing Command
  30. Base Position Type Variable (Bp) Reading / Writing Command
  31. External Axis Type Variable (Ex) Reading / Writing Command
  32. Alarm Reset / Error Cancel Command
  33. Hold / Servo On/off Command
  34. Step / Cycle / Continuous Switching Command
  35. Character String Display Command To The Programming Pendant
  36. Start-up (Job Start) Command
  37. Job Select Command
  38. Management Time Acquiring Command
  39. System Information Acquiring Command
  40. Plural I/o Data Reading / Writing Command
  41. Plural Register Data Reading / Writing Command
  42. Plural Byte Type Variable (B) Reading / Writing Command
  43. Plural Integer Type Variable (I) Reading / Writing Command
  44. Plural Double Precision Integer Type Variable (B Reading / Writing Command
  45. Plural Real Type Variable (R) Reading / Writing Command
  46. Plural Character Type Variable (S) Reading / Writing Command
  47. Plural Robot Position Type Variable (P) Reading / Writing Command
  48. Plural Base Position Type Variable (Bp) Reading / Writing Command
  49. Plural External Axis Type Variable (Ex) Reading / Writing Command
  50. Move instruction command (Type Cartesian coordinates)
  51. Move Instruction Command (Type Pulse)
  52. File Control Command
  53. File Deleting Command
  54. File Loading Command
  55. File Saving Command
  56. File List Acquiring Command
  57. File Saving Command (The Batch Data Backup)
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Industrial Equipment
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Introduction
  6. Seam Finding
  7. Macro Jobs
  8. Features
  9. System Requirements
  10. Setup and Operation
  11. Setting the Q1 Focal Length:
  12. AccuFast II
  13. Using the Zero Shift Function (If Temperature Variance is a Concern)
  14. Job Setup
  15. AutoTeach
  16. TCH Macro, One Touch (1TCH) Routine
  17. Limitations
  18. AutoTeach Mode
  19. Macro Job Setup
  20. Interface
  21. Programming Instructions
  22. TCH Macro, Two Touch (2TCH) Routine
  28. EDGE: Edge Finding Routine
  32. Programming
  34. AutoTeach 1 (Robot Position 2)
  35. AutoTeach 2 (Robot Position 3)
  36. R1 CIRCLE: Circle Touch Routine
  41. Setup Macro Instruction and Detect Robot Position 1
  42. Detect Robot Position 2
  43. Cylinder to Plate
  44. Programming Suggestions
  45. AccuFast II Orientation
  46. Perpendicular Search Paths
  47. Pattern Type and AutoTeach Descriptions
  48. AutoTeach 0
  49. AutoTeach 2
  50. Pattern Type 2
  53. Pattern Type 4
  55. AutoTeach 2, Step Offset 0
  57. Target for TCP Update for AccuFast or AccuFast II
  58. Breakdown of Procedure
  59. Detailed Usage
  60. Adjust Settings of ACCUFAST - TCP - UPDATER robot job
  61. Set and Program the AccuFast - TCP - UPDATER Robot Job
  62. Run the Robot Job in Train Mode
  63. Appendix B
  64. Run the Robot Job in Calc Mode
  65. TCP Detection Mode (Optional)
  66. Appendix A
  67. B.1 Value B Variables
  68. Appendix C
  69. Appendix D
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Controller
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: Control Systems
MOTOMAN DX100 first page preview

MOTOMAN DX100

Brand: YASKAWA | Category: DC Drives
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