Terex Genie ZX-135/70 Service Manual

Also see for Genie ZX-135/70: Maintenance manual Maintenance manual Maintenance manual Installation instructions Operator's manual

September 2015 Service ManualMaintenance Inspection ReportPart No. 218700 ZX-135/70 21ModelSerial numberDateHour meterMachine ownerInspected by (print)Inspector signatureInspector titleInspector companyInstructions• Make copies of this report to use foreach inspection.• Select the appropriate checklist(s) forthe type of inspection(s) to perform.Daily or every 8 hours AQuarterly or every250 hoursA + BSemi-annually orevery 500 hoursA + B + CAnnually orevery1000 hoursA + B + C + DTwo-year orevery2000 hoursA + B + C + D + E• Place a check in the appropriate boxafter each inspection procedure iscompleted.• Use the step-by-step procedures inthis section to learn how to performthese inspections.• If any inspection receives an "N," tagand remove the machine from service,repair and re-inspect it. After repair,place a check in the "R" box.LegendY = yes, acceptableN = no, remove from serviceR = repairedChecklist A Y N RA-1 Inspect the manualsand decalsA-2 Pre-operationinspectionA-3 Function testsA-4 Engine maintenance- Perkins modelsA-5 Engine maintenance- Deutz modelsA-6 Filter conditionindicatorPerform after 40 hours:A-7 30-day servicePerform after 100 hours:A-8 Rotation BearingPerform after 150 hours:A-9 Drive hub oilChecklist B Y N RB-1 BatteriesB-2 Electrical wiringB-3 Key switchesB-4 Inspect air filterB-5 Oil cooler and fins -Deutz modelsB-6 Exhaust systemB-7 Brake configurationB-8 Tires and wheelsB-9 Drive hub oilB-10 Platform levelingB-11 Engine idle selectB-12 Ground controloverrideB-13 Drive brakesB-14 Drive speed - stowedB-15 Drive speed - raisedor extendedB-16 Drive speed - raisedand extendedB-17 Alarm packageB-18 Hydraulic oil analysisB-19 Turntable levelsensorB-20 Secondary boomangle sensorB-21 Primary boom anglesensorB-22 Safety envelope limitswitchesB-23 Recovery modeB-24 Calibration decalPerform after 3 monthsB-25 Turntable bearingwearComments