Yamaha FZ09E Service Manual

ENGINEENGINE INSPECTION ........................................................ .. ............................5-1MEASURING THE COMPRESSION PRESSURE ....... .. ...... .. ....................5-1ENGINE REMOVAL ........................... .. ....................... .. ...... .. ............................5-3REMOVING THE ENGINE ......................................................................... 5-7INSTALLING TH E ENGINE .. ......................................................................5-7CAMSHAFTS .............................................................. .. ...... .. ............................5-9REMOVING THE CAMSHAFTS ......... .. ............................... .. ...................5-11CHECKING THE CAMSHAFTS ......... .. ............................... .. ...................5-12CHECKING THE TIMING CHAIN AND CAMSHAFT SPROCK ET ...........5-13CHECKING THE TIMING CHAIN GUIDES ..............................................5-13CHECKING THE TIMING CHAIN TENSIONER ........... .. ............... .. .........5-13INSTALLING THE CAMSHAFTS .......................................... .. ...... .. .........5-14CYLINDER HEAD ...........................................................................................5-19REMOVING THE CYLINDER HEAD ............................ .. .............. .. ..........5-20CHECKING THE TIMING CHAIN GUIDE (EXHAUST SIDE) ........ .. .........5-20CHECKING THE CYLINDER HEAD ............................................. .. .........5-20INSTALLING THE CYLINDER HEAD ........ ........ .. ..... .. ..... .. ................5·21VALVES AND VALVE SPRINGS ....................................... .. ............... .. .........5-22REMOVING THE VALVES ........................................... .. ...... .. ..................5-23CHECKING THE VALVES AND VALVE GUIDES ........ .. ............... .. .........5-23CHECKING THE VALVE SEATS .... ...................... .. .............. .. .......5·25CHECKING THE VALVE SPRINGS ........... .. ..... .. ..... .. .............. .. .......5·26CHECKING THE VALVE LIFTERS ............ .. ..... .. ...... ....... .. ..... .. .........5-27INSTALLING THE VALVES .. ........................ .. ...... .. ...... .. ............... .. .........5-27GENE RATOR AND STARTER CLUTCH ......... .. ..... .. ..... .. .............. .. .......5·30REMOVING THE GENERATOR ............... ........ .. ..... .. .............. .. .......5·32REMOVING THE STARTER CLUTCH ................ .. ..... .. ..... .. ................5·32CHECKING THE STARTER CLUTCH ....... ........ .. ..... .. .............. .. .......5·32INSTALLING THE STARTER CLUTCH ............... .. ...... .. ............... .. .........5-33INSTALLING THE GENERATOR ................. .. ...... .. ...... .. ............... .. .........5-33ELECTRIC STARTER ... .. ........................................... .. ...... .. ............... .. .........5-35CHECKING THE STARTER MOTOR ................. .. ..... .. .............. .. .......5·37ASSEMBLING THE STARTER MOTOR .............. .. ...... .. ............... .. .........5-38INSTALLING THE STARTER MOTOR ........................ .. ............... .. .........5-38CLUTCH ......................... .. ................................... .. ...... .. ...... .. ............... .. .........5-39REMOVING THE CLUTCH .. ........................ .. ...... .. ...... .. ............... .. .........5-42CHECKING THE FRICTI ON PLATES .................. .. ...... .. ............... .. .........5-43CHECKING THE CLUTCH PLATES .................... .. ...... .. ............... .. .........5-43CHECKING THE CLUTCH SPRINGS .................. .. ...... .. ............... .. .........5-43