Genie S-65 manuals
S-65
Table of contents
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- specifications
- performance specifications
- hydraulic specifications
- manifold component specifications
- machine torque specifications
- hydraulic hose and fitting torque specifications
- about this section
- maintenance inspection report
- optional equipment
- repair procedures
- platform controls
- How to calibrate joystick
- platform components
- platform rotator
- platform overload system
- jib boom
- jib boom lift cylinder
- boom lift cylinder
- boom extension cylinder
- hydraulic pumps
- drive pump
- function manifold components
- jib boom / platform rotate manifold components
- brake/two-speed manifold components (to sn)
- brake/two-speed manifold components (from sn)
- turntable rotation manifold components
- oscillate directional valve components
- traction manifold components, 2wd
- traction manifold components, 4wd (from sn 21001 to)
- traction manifold components, 4wd (after sn)
- hydraulic generator manifold components, 3kw (after sn)
- valve coils
- turntable rotation components
- axle components
- track components
- fault codes
- platform load sense system, s-60 hc
- electrical symbols legend
- hydraulic symbols legend
- limit switch location legend
- ford engine relay layout
- wiring diagram, 12kw hydraulic generator - welder option
S-65
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Perkins Engine
- Hydraulic Hose and Fitting Torque Specifications
- Power Source
- Limit Switches
- Maintenance Inspection Report
- A-1 Inspect the Operator's and Safety Manuals
- A-3 Inspect for Damage and Loose or Missing Parts
- A-4 Check the Engine Oil Level
- A-5 Check the Engine Coolant Level - Liquid Cooled Models
- A-7 Check the Hydraulic Oil Level
- A-8 Check for Hydraulic Leaks
- A-10 Test the Oscillate Axle (if equipped)
- A-11 Test the Platform and Ground Controls
- A-12 Test the Auxiliary Power Operation
- A-13 Test the Tilt Sensor
- A-15 Drain the Fuel Filter/Water Separator - Diesel Models
- A-16 Inspect the Engine Air Filter
- A-17 Perform 30 Day Service
- A-19 Check the Battery
- A-20 Replace the Engine Oil and Filter - Gasoline/LPG Models
- A-21 Inspect the Electrical Wiring
- A-22 Check the Oil Cooler and Cooling Fins - Deutz Diesel Models
- A-23 Check the Engine Belt - Gasoline/LPG and Perkins Diesel Models
- A-24 Replace the Fuel Filters - Gasoline/LPG Models
- B-1 Check the Exhaust System
- B-2 Check the Hydraulic Tank Return Filter Condition Indicator
- B-3 Inspect the Tires and Wheels (including lug nut torque)
- B-4 Confirm the Proper Brake Configuration
- B-5 Check the Oil Level in the Drive Hubs
- B-6 Check and Adjust the Engine RPM
- B-7 Test the Key Switch
- B-8 Test the Emergency Stop Buttons
- B-10 Check the Directional Valve Linkage
- B-12 Test the Horn
- B-14 Test the Engine Idle Select Operation
- B-15 Test the Fuel Select Operation - Gasoline/LPG Models
- B-16 Test the Drive Enable System
- B-17 Test the Drive Brakes
- B-18 Test the Drive Speed - Stowed Position
- B-19 Test the Drive Speed - Raised or Extended Position
- B-20 Test the Alarm Package (if equipped)
- B-21 Perform Hydraulic Oil Analysis
- B-23 Inspect the Fuel Tank Cap Venting System
- B-24 Replace the Engine Air Filter Element
- B-25 Replace the Spark Plugs - Gasoline/LPG Models
- C-1 Check the Engine Belt - Deutz Diesel Models
- C-2 Check the Engine Valve Clearances - Deutz Diesel Models
- C-4 Replace the Fuel Filter Element - Perkins Diesel Models
- C-5 Replace the Engine Oil and Filter - Perkins Diesel Models
- C-6 Check the Glow Plugs - Perkins Diesel Models
- C-8 Replace the PCV Valve - Gasoline/LPG Models
- D-1 Check the Boom Wear Pads
- D-3 Check the Turntable Rotation Bearing Bolts
- D-4 Grease the Turntable Rotation Bearing and Rotate Gear
- D-6 Replace the Drive Loop Hydraulic Filter
- D-7 Replace the Engine Oil and Filter - Deutz Diesel Models
- D-8 Clean the Fuel Pump Strainer - Deutz Diesel Models
- D-9 Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models
- D-10 Change the Fuel Hoses - Deutz Diesel Models
- D-11 Check the Engine Valve Clearances - Perkins Diesel Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Change or Recondition the Engine Coolant - Liquid Cooled Models
- E-3 Change the Fuel Hoses - Gasoline/LPG Models
- E-4 Replace the Engine Air Breather - Perkins Diesel Models
- E-6 Check the Fuel Injectors - Perkins Diesel Models
- Fault Code Chart
- Engine Will Not Crank Over
- Engine Cranks Over But Will Not Start - Gasoline/LPG Models
- A Engine Runs While Cranking then Dies- Gasoline/LPG Models
- Engine Cranks Over But Will Not Start - Diesel Models
- Engine Will Not Start On LPG, But Will Start On Gasoline Gasoline/LPG Models
- Engine Will Not Start On Gasoline, But Will Start On LPG Gasoline/LPG Models
- Engine High Idle Inoperative - Gasoline/LPG Models
- Engine Low Idle Inoperative - Gasoline/LPG Models
- Engine High Idle Inoperative - Diesel Models
- Engine Low Idle Inoperative - Diesel Models
- All Functions Inoperative, Engine Starts and Runs
- All Lift and Steer Functions Inoperative, Drive Functions Operational
- Platform Controls Inoperative, Ground Controls Operate Normally
- Boom Up Function Inoperative
- Boom Down Function Inoperative
- Boom Extend Function Inoperative
- Boom Retract Function Inoperative
- Turntable Rotate Left Function Inoperative
- Turntable Rotate Right Function Inoperative
- All Platform Leveling Functions Inoperative
- Platform Level Up Function Inoperative
- Platform Level Down Function Inoperative
- Platform Rotate Left Function Inoperative
- Platform Rotate Right Function Inoperative
- Oscillate Function Inoperative
- Jib Boom Up Function Inoperative
- Jib Boom Down Function Inoperative
- Steer Left Function Inoperative
- Steer Right Function Inoperative
- All Drive Functions Inoperative, All Other Functions Operate Normally
- Drive Forward Or Reverse Function Inoperative
- Traction Function Inoperative
- Machine Will Not Drive At Full Speed
- Machine Drives At Full Speed With Platform Raised or Extended
- Drive Enable System Is Malfunctioning
- Auxiliary Functions Inoperative
- Ground Control Box Wiring Diagram - Gasoline/LPG Models
- Electrical Schematic - Deutz Diesel Models
- Ground Control Box Wiring Diagram - Deutz Diesel Models
- Platform Control Box Wiring Diagram - Deutz Diesel Models
- Electrical Schematic - Perkins Diesel Models
- Ground Control Box Wiring Diagram - Perkins Diesel Models
- Hydraulic Symbols Legend
- Joystick Controllers
- Horsepower Limiter Board
- Foot Switch
- Toggle Switches
- Platform
- Platform Rotator
- Jib Boom
- Jib Boom Lift Cylinder
- Cable Track
- Boom
- Boom Lift Cylinder
- Extension Cylinders
- Platform Leveling Master Cylinder
- Turntable Covers
- RPM Adjustment
- Oil Temperature and Oil Pressure Gauges
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Turntable Rotation Manifold Components
- Oscillate Manifold Components
- Valve Adjustments - Oscillate Manifold
- Directional Valve Manifold Components
- Steer Manifold Components, Oscillating Models
- Steer Manifold Components, Non-oscillating Models
- WD Drive Manifold Components
- Valve Adjustments, 2WD Drive Manifold
- Valve Adjustments, 4WD Drive Manifold
- Jib Boom/Platform Rotate Manifold Components, S-65 Models
- Fuel Tank
- Hydraulic Tank
- Rotation Hydraulic Motor
- Yoke and Hub
- Steering Cylinders
- Tie Rod
- Oscillating Axle Lock-out Cylinders
- Drive Motor
- Drive Hub
- Wheel Brake
S-65
Table of contents
S-65
Table of contents
- Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Bolt Torque Specifications
- Part
- Maintenance Inspection Report
- A-1 Inspect the Manuals
- A-4 Check the Engine Oil Level
- A-7 Check the Hydraulic Oil Level
- A-9 Check the Tire Pressure
- A-11 Test the Platform and Ground Controls
- A-13 Test the Tilt Sensor
- A-14 Test the Limit Switches
- A-15 Replace the Engine Oil and Filter - Gasoline/LPG Models
- A-16 Drain the Fuel Filter/Water Separator - Deutz Diesel Models
- A-17 Replace the Engine Air Filter
- B-1 Check the Engine Belt
- B-2 Check the Radiator - Gasoline/LPG Models
- B-4 Check the Exhaust System
- B-5 Check the Battery
- B-7 Inspect the Electrical Wiring
- B-9 Confirm the Proper Brake Configuration
- B-11 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models
- B-13 Test the Key Switch
- B-15 Test the Ground Control Override
- B-17 Test the Platform Self-leveling
- B-20 Test the Engine Idle Select
- B-22 Test the Drive Enable System
- B-24 Test the Drive Speed - Stowed Position
- B-25 Test the Alarm Package - Optional Equipment
- C-1 Check the Boom Wear Pads
- C-3 Check the Free-wheel Configuration
- C-4 Grease the Turntable Rotation Bearing and Rotate Gear
- C-6 Replace the Hydraulic Tank Filter
- C-8 Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models
- C-10 Replace the PCV Valve - Gasoline/LPG Models
- C-11 Replace the Spark Plugs - Gasoline/LPG Models
- C-13 Check and Adjust the Ignition Timing - Gasoline/LPG Models
- D-1 Test or Replace the Hydraulic Oil
- D-3 Change the Fuel Lines
- D-4 Check the Engine Valve Clearance - Gasoline/LPG Models
- D-7 Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
- D-10 Grease the Steer Axle Wheel Bearings - 2WD Models
- Engine Will Not Crank Over
- Engine Cranks Over But Will Not Start - Gasoline/LPG Models
- Engine Cranks Over But Will Not Start - Deutz Diesel Models
- Engine Will Not Start On LPG, But Will Start On Gasoline Gasoline/LPG Models
- Engine Will Not Start On Gasoline, But Will Start On LPG Gasoline/LPG Models
- Engine High Idle Inoperative - Gasoline/LPG Models
- Engine Low Idle Inoperative - Gasoline/LPG Models
- Engine High Idle Inoperative - Deutz Diesel Models
- Engine Low Idle Inoperative - Deutz Diesel Models
- All Functions Inoperative, Engine Starts and Runs
- All Lift and Steer Functions Inoperative, Drive Functions Operational
- Ground Controls Inoperative, Platform Controls Operate Normally
- Platform Controls Inoperative, Ground Controls Operate Normally
- Boom Up Function Inoperative
- Boom Down Function Inoperative
- Boom Extend Function Inoperative
- Boom Retract Function Inoperative
- Turntable Rotate Left Function Inoperative
- Turntable Rotate Right Function Inoperative
- All Platform Leveling Functions Inoperative
- Platform Level Up Function Inoperative
- Platform Level Down Function Inoperative
- Platform Rotate Left Function Inoperative
- Platform Rotate Right Function Inoperative
- Oscillate Function Inoperative
- Steer Left Function Inoperative
- Steer Right Function Inoperative
- All Drive Functions Inoperative, All Other Functions Operate Normally
- Drive Forward Or Reverse Function Inoperative
- Traction Function Inoperative
- Machine Will Not Drive At Full Speed
- Machine Drives At Full Speed With Platform Raised or Extended
- Drive Enable System Is Malfunctioning
- Auxiliary Functions Inoperative
- Electrical Components
- Electrical Symbols Legend
- Abbreviation Legend
- Ground Control Box Legend - Gasoline/LPG Models
- Ground Control Box Wiring Diagram - Gasoline/LPG Models
- Platform Control Box Legend - Gasoline/LPG Models
- Platform Control Box Wiring Diagram - Gasoline/LPG Models
- Hydraulic Symbols Legend
- WD Hydraulic Schematic - Non-oscillating axle
- WD Hydraulic Schematic - Oscillating axle
- Joystick Controllers
- Horsepower Limiter Board
- Foot Switch
- Resistors
- Control Relays
- Platform
- Platform Rotator
- Jib Boom, S-65 Models
- Jib Boom Lift Cylinder, S-65 Models
- Jib Boom / Platform Rotate Manifold Components, S-65 Models
- Boom Cable Track
- Boom
- Boom Lift Cylinder
- Extension Cylinders
- Platform Leveling Master Cylinder
- Turntable Covers
- RPM Adjustment
- Governor Actuator
- Choke Adjustments
- Timing Adjustment
- Water Temperature and Oil Pressure Gauges
- Vacuum Switch
- Power Relay
- Lift/Steer Pump
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Turntable Rotation Manifold Components
- Oscillate Manifold Components
- Valve Adjustments - Oscillate Manifold
- Directional Valve Manifold Components
- Steer Manifold Components, S-60/65 Oscillating Models
- WD Drive Manifold Components
- Valve Adjustments, 2WD Drive Manifold
- Valve Adjustments, 4WD Drive Manifold
- Fuel Tank
- Rotation Hydraulic Motor
- Yoke and Hub
- Steering Cylinders
- Tie Rod
- Oscillating Axle Lock-out Cylinders
- Drive Motor
S-65
Table of contents
- Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Manifold Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Pre-Delivery Preparation
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Perform Engine Maintenance
- A-6 Test the Oscillate Axle (if equipped)
- A-8 Inspect the Engine Air Filter - GM Models
- A-10 Inspect the Fuel Filter/Water Separator - Diesel Models
- A-11 Check and Adjust the Engine RPM - Perkins Models
- A-12 Grease the Turntable Rotation Bearing and Rotate Gear
- A-14 Perform Engine Maintenance - GM and Ford Models
- B-1 Inspect the Battery
- B-2 Inspect the Electrical Wiring
- B-3 Check the Exhaust System
- B-4 Inspect the Engine Air Filter - Ford, Deutz and Perkins Models
- B-6 Inspect the Tires, Wheels and Lug Nut Torque
- B-7 Confirm the Proper Brake Configuration
- B-9 Check and Adjust the Engine RPM - Ford and Deutz Models
- B-10 Test the Ground Control Override
- B-11 Check the Oscillate Directional Valve Linkage
- B-13 Test the Engine Idle Select
- B-14 Test the Fuel Select Operation - GM and Ford Models
- B-15 Test the Drive Brakes
- B-16 Test the Drive Speed - Stowed Position
- B-18 Test the Alarm Package - Optional Equipment
- B-19 Perform Hydraulic Oil Analysis
- B-20 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-21 Replace the Fuel Filter Element - Perkins Models
- B-22 Inspect the Boom Extend/Retract Cables
- B-23 Perform Engine Maintenance - Deutz Models
- B-25 Replace the Engine Air Filter Element - GM and Ford models
- C-1 Perform Engine Maintenance - Deutz Models
- C-3 Test the Platform Overload System, S-60 and S-65 (if equipped)
- C-4 Test the Platform Load Sense System, S60 HC
- C-6 Replace the Engine Air Filter Element - Deutz and Perkins Models
- C-8 Perform Engine Maintenance - GM and Ford Models
- D-1 Check the Boom Wear Pads
- D-2 Check the Turntable Rotation Bearing Bolts
- D-3 Inspect for Turntable Bearing Wear
- D-4 Replace the Drive Hub Oil
- D-5 Check the Free-wheel Configuration
- D-6 Replace the Hydraulic Filters
- D-7 Check and Adjust the Air/LPG Mixture - GM Models
- D-8 Perform Engine Maintenance - Deutz Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - Deutz Models
- ALC-500 Circuit Board
- Joysticks
- Platform Leveling Slave Cylinder
- Platform Rotator
- Platform Overload System, S-60 and S-65 (if equipped)
- Platform Load Sense System, S-60 HC
- Jib Boom
- Jib Boom Lift Cylinder
- Cable Track
- Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- RPM Adjustment - Ford and Deutz Models
- Engine Fault Codes - GM and Ford Models
- Function Pump
- Drive Pump
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Jib Boom / Platform Rotate Manifold Components
- Brake/Two-speed Manifold Components
- Turntable Rotation Manifold Components
- Oscillate Directional Valve Components
- Valve Adjustments - Oscillate Relief Valve
- Drive Oil Diverter Manifold Components (welder option)
- Traction Manifold Components, 2WD
- Valve Adjustments, 2WD Traction Manifold
- Traction Manifold Components, 4WD
- Valve Adjustments, 4WD Traction Manifold
- Valve Coils
- Turntable Rotation Assembly
- Oscillate Axle Cylinders
- S-60, Ford Models (after serial number 11879)
- S-65, Deutz F3L-2011 Models
- S-65, Perkins 404-22 Models (after serial number 11879)
- Belt Driven Generator Wiring Diagram
- Hydraulic Schematic, 12kW Hydraulic Generator Option
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
S-65
Table of contents
- Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- A Machine Specifications
- C Hydraulic Hose and Fitting Torque Specifications
- Pre-Delivery Preparation
- Maintenance Inspection Report
- A-1 Perform Pre-operation Inspection
- A-3 Perform Engine Maintenance - Deutz Models
- A-5 Perform Engine Maintenance - Perkins Models
- A-7 Test the Oscillate Axle (if equipped)
- A-9 Perform Engine Maintenance - GM, Ford and Perkins Models
- A-11 Check and Adjust the Engine RPM - Perkins Models
- A-12 Grease the Turntable Rotation Bearing and Rotate Gear
- A-13 Perform Engine Maintenance - GM and Ford Models
- B-1 Inspect the Battery
- B-3 Check the Exhaust System
- B-4 Check the Oil Cooler and Cooling Fins - Deutz Models
- B-5 Check the Lug Nut Torque (including the tires and wheels)
- B-7 Check the Oil Level in the Drive Hubs
- B-9 Test the Ground Control Override
- B-11 Test the Platform Self-leveling
- B-13 Test the Fuel Select Operation - GM and Ford Models
- B-14 Test the Drive Brakes
- B-15 Test the Drive Speed - Stowed Position
- B-17 Test the Alarm Package - Optional Equipment
- B-18 Perform Hydraulic Oil Analysis
- B-19 Replace the Fuel Filter/Water Separator Element - Perkins Models
- B-20 Replace the Fuel Filter Element - Perkins Models
- B-21 Perform Engine Maintenance - Deutz Models
- B-22 Perform Engine Maintenance - GM and Ford Models
- C-1 Perform Engine Maintenance - Deutz Models
- C-3 Test the Platform Overload System (if equipped)
- C-4 Inspect the Boom Extend/Retract Cables
- C-5 Perform Engine Maintenance - Perkins Models
- C-6 Perform Engine Maintenance - GM and Ford Models
- D-1 Check the Boom Wear Pads
- D-3 Inspect for Turntable Bearing Wear
- D-4 Replace the Drive Hub Oil
- D-6 Replace the Hydraulic Filters
- D-7 Check and Adjust the Air/LPG Mixture - GM Models
- D-8 Perform Engine Maintenance - Deutz Models
- D-9 Calibrate the Platform Overload System (if equipped)
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - Deutz Models
- E-4 Remove and Inspect the Boom Extend/Retract Cables
- ALC-500 Circuit Board
- Joysticks
- Platform Leveling Slave Cylinder
- Platform Rotator
- Jib Boom
- Jib Boom Lift Cylinder
- Cable Track
- Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- RPM Adjustment - Deutz Models
- Engine Fault Codes - GM and Ford Models
- Function Pump
- Drive Pump
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Jib Boom / Platform Rotate Manifold Components
- Brake/Two-speed Manifold Components
- Turntable Rotation Manifold Components
- Oscillate Directional Valve Components
- Valve Adjustments - Oscillate Relief Valve
- Traction Manifold Components, 2WD
- Valve Adjustments, 2WD Traction Manifold
- Traction Manifold Components, 4WD
- Valve Adjustments, 4WD Traction Manifold
- Valve Coils
- Turntable Rotation Assembly
- Oscillate Axle Cylinders
- A Fault Codes - Ford Engine
S-65
Table of contents
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