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IRB 2600 Series
ABB IRB 2600 Product Manual
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ABB IRB 2600 Product Manual
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Product manual
Table of content
Contents
Table Of Contents
Table Of Contents
Table Of Contents
Overview of this manual
Product documentation, IRC5
How to read the product manual
Safety
General safety information
Safety in the robot system
Safety risks
CAUTION - Hot parts may cause burns
Safety risks related to tools/work pieces
Safety risks related to pneumatic/hydraulic systems
Safety risks with pressure relief valve
Safety risks during operational disturbances
Risks associated with live electric parts
Safety actions
Fire extinguishing
Emergency release of the robot arm
Brake testing
Risk of disabling function "Reduced speed 250 mm/s
Safe use of the jogging device
Work inside the working range of the robot
Signal lamp (optional)
Safety stops
Safety related instructions
Safety symbols on product labels
DANGER - Moving robots are potentially lethal
DANGER - First test run may cause injury or damage
WARNING - The brake release buttons may be jammed after service work
DANGER - Make sure that the main power has been switched off
WARNING - The unit is sensitive to ESD
WARNING - Safety risks during handling of batteries
WARNING - Safety risks during work with gearbox lubricants (oil or grease)
Installation and commissioning
Unpacking
Working range and type of motion
Risk of tipping/stability
On-site installation
Lifting and turning a suspended mounted robot
Setting the system parameters for a suspended or tilted robot
Manually releasing the brakes
Orienting and securing the robot
Fitting equipment on robot
Loads fitted to the robot, stopping time and braking distances
Restricting the working range
Mechanically restricting the working range of axis 1
Installing options
Installing an expansion container
Installation of Foundry Plus Cable guard (option no. 908-1)
Installation of signal lamp (option)
Robot in hot environments
Robot in cold environments
Electrical connections
Customer connection on robot
Customer connections on upper arm
Maintenance
Maintenance schedule and expected component life
Maintenance schedule
Expected component life
Inspection activities
Inspecting the oil level, axis 2 gearbox
Inspecting the oil level, axis 3 gearbox
Inspecting the oil level, axis 4 gearbox
Inspecting oil level, gearbox axes 5 - 6
Inspecting the cable harness
Inspecting information labels
Inspecting the mechanical stop pin, axis 1
Inspecting additional mechanical stops
Inspecting dampers
Inspecting the pressure relief valve
Inspecting Signal lamp (option)
Replacement / Changing activities
Changing the oil, axis 1 gearbox on floor mounted robots
Changing the oil, axis-1 gearbox on suspended robots
Changing the oil, axis-2 gearbox
Changing the oil, axis-3 gearbox
Changing the oil, axis-4 gearbox
Changing oil, axes-5 and -6 gearboxes
Replacing SMB battery
Cleaning
Repair
General procedures
Mounting instructions for bearings
Mounting instructions for seals
Complete robot
Refitting the complete cable harness
Replacing the cable harness in the upper arm - IRB 2600ID
Replacing SMB unit
Replacing the brake release unit
Replacing the base
Product manual - IRB
Upper arm
Replacing complete tubular shaft unit
Replacing wrist unit
Measuring the play, axis 5
Measuring the play, axis 6
Measuring the play, axis 5 (ID upper arm)
Measuring the play, axis 6 (ID upper arm)
Lower arm
Frame and base
Motors
Refitting motors
Replacing motor axis 5 - IRB 2600ID
Replacing motor axis 6 and wrist unit - IRB 2600ID
Adjusting the play
Gearboxes
Replacing gearbox axis 2
Replacing gearbox axis 3
Calibration information
Calibration methods
Calibration scale and correct axis position
Calibration movement directions for all axes
Updating revolution counters
Checking the zero position
Decommissioning
Environmental information
Scrapping of robot
Reference information
Applicable safety standards
Unit conversion
Screw joints
Weight specifications
Standard tools
Special tools
Lifting accessories and lifting instructions
Spare part lists
Circuit diagram
Index
7 Reference information
7.1 Introduction
General
This chapter includes general information, complementing the more specific
information in the different procedures in the manual.
Product manual - IRB 2600
375
3HAC035504-001 Revision: G
© Copyright 2009-2015 ABB. All rights reserved.
7 Reference information
7.1 Introduction
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IRB 2600 Series
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