Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation, IRC5
- How to read the product manual
- Safety
- General safety information
- Safety in the robot system
- Safety risks
- CAUTION - Hot parts may cause burns
- Safety risks related to tools/work pieces
- Safety risks related to pneumatic/hydraulic systems
- Safety risks with pressure relief valve
- Safety risks during operational disturbances
- Risks associated with live electric parts
- Safety actions
- Fire extinguishing
- Emergency release of the robot arm
- Brake testing
- Risk of disabling function "Reduced speed 250 mm/s
- Safe use of the jogging device
- Work inside the working range of the robot
- Signal lamp (optional)
- Safety stops
- Safety related instructions
- Safety symbols on product labels
- DANGER - Moving robots are potentially lethal
- DANGER - First test run may cause injury or damage
- WARNING - The brake release buttons may be jammed after service work
- DANGER - Make sure that the main power has been switched off
- WARNING - The unit is sensitive to ESD
- WARNING - Safety risks during handling of batteries
- WARNING - Safety risks during work with gearbox lubricants (oil or grease)
- Installation and commissioning
- Unpacking
- Working range and type of motion
- Risk of tipping/stability
- On-site installation
- Lifting and turning a suspended mounted robot
- Setting the system parameters for a suspended or tilted robot
- Manually releasing the brakes
- Orienting and securing the robot
- Fitting equipment on robot
- Loads fitted to the robot, stopping time and braking distances
- Restricting the working range
- Mechanically restricting the working range of axis 1
- Installing options
- Installing an expansion container
- Installation of Foundry Plus Cable guard (option no. 908-1)
- Installation of signal lamp (option)
- Robot in hot environments
- Robot in cold environments
- Electrical connections
- Customer connection on robot
- Customer connections on upper arm
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspecting the oil level, axis 2 gearbox
- Inspecting the oil level, axis 3 gearbox
- Inspecting the oil level, axis 4 gearbox
- Inspecting oil level, gearbox axes 5 - 6
- Inspecting the cable harness
- Inspecting information labels
- Inspecting the mechanical stop pin, axis 1
- Inspecting additional mechanical stops
- Inspecting dampers
- Inspecting the pressure relief valve
- Inspecting Signal lamp (option)
- Replacement / Changing activities
- Changing the oil, axis 1 gearbox on floor mounted robots
- Changing the oil, axis-1 gearbox on suspended robots
- Changing the oil, axis-2 gearbox
- Changing the oil, axis-3 gearbox
- Changing the oil, axis-4 gearbox
- Changing oil, axes-5 and -6 gearboxes
- Replacing SMB battery
- Cleaning
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Complete robot
- Refitting the complete cable harness
- Replacing the cable harness in the upper arm - IRB 2600ID
- Replacing SMB unit
- Replacing the brake release unit
- Replacing the base
- Product manual - IRB
- Upper arm
- Replacing complete tubular shaft unit
- Replacing wrist unit
- Measuring the play, axis 5
- Measuring the play, axis 6
- Measuring the play, axis 5 (ID upper arm)
- Measuring the play, axis 6 (ID upper arm)
- Lower arm
- Frame and base
- Motors
- Refitting motors
- Replacing motor axis 5 - IRB 2600ID
- Replacing motor axis 6 and wrist unit - IRB 2600ID
- Adjusting the play
- Gearboxes
- Replacing gearbox axis 2
- Replacing gearbox axis 3
- Calibration information
- Calibration methods
- Calibration scale and correct axis position
- Calibration movement directions for all axes
- Updating revolution counters
- Checking the zero position
- Decommissioning
- Environmental information
- Scrapping of robot
- Reference information
- Applicable safety standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard tools
- Special tools
- Lifting accessories and lifting instructions
- Spare part lists
- Circuit diagram
- Index
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2494.4 Upper arm .......................................................................................................2494.4.1 Replacing the complete upper arm .............................................................2584.4.2 Replacing complete tubular shaft unit .........................................................2644.4.3 Replacing wrist unit .................................................................................2684.4.4 Measuring the play, axis 5 ........................................................................2704.4.5 Measuring the play, axis 6 .........................................................................2724.4.6 Measuring the play, axis 5 (ID upper arm) ....................................................2754.4.7 Measuring the play, axis 6 (ID upper arm) ....................................................2784.5 Lower arm .......................................................................................................2784.5.1 Replacing the lower arm ...........................................................................2834.6 Frame and base ................................................................................................2834.6.1 Replacing stop pin axis 1 ..........................................................................2864.7 Motors ............................................................................................................2864.7.1 Removing motors ....................................................................................2984.7.2 Refitting motors ......................................................................................3144.7.3 Replacing motor axis 5 - IRB 2600ID ...........................................................3254.7.4 Replacing motor axis 6 and wrist unit - IRB 2600ID ........................................3344.7.5 Adjusting the play ...................................................................................3394.8 Gearboxes .......................................................................................................3394.8.1 Replacing gearbox axis 1 ..........................................................................3454.8.2 Replacing gearbox axis 2 ..........................................................................3544.8.3 Replacing gearbox axis 3 ..........................................................................3615 Calibration information3615.1 Introduction .....................................................................................................3625.2 Calibration methods ...........................................................................................3645.3 Calibration scale and correct axis position .............................................................3675.4 Calibration movement directions for all axes ..........................................................3685.5 Updating revolution counters ...............................................................................3705.6 Checking the zero position ..................................................................................3716 Decommissioning3716.1 Introduction ......................................................................................................3726.2 Environmental information ..................................................................................3736.3 Scrapping of robot .............................................................................................3757 Reference information3757.1 Introduction ......................................................................................................3767.2 Applicable safety standards ................................................................................3787.3 Unit conversion .................................................................................................3797.4 Screw joints ....................................................................................................3827.5 Weight specifications .........................................................................................3837.6 Standard tools ..................................................................................................3847.7 Special tools ....................................................................................................3867.8 Lifting accessories and lifting instructions ..............................................................3878 Spare part lists3878.1 Spare part lists and illustrations ...........................................................................3899 Circuit diagram3899.1 Circuit diagrams ................................................................................................391IndexProduct manual - IRB 2600 73HAC035504-001 Revision: G© Copyright 2009-2015 ABB. All rights reserved.Table of contents
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