ABB IRB 2600 Product Manual

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Contents

ABB IRB 2600 Product Manual Manual pdf 6 page image

982.5 Installing options ...............................................................................................982.5.1 Installation of cooling fan for motors (option) ................................................1022.5.2 Installing an expansion container ...............................................................1042.5.3 Installation of Foundry Plus Cable guard (option no. 908-1) .............................1052.5.4 Installation of signal lamp (option) ..............................................................1062.6 Robot in hot environments ..................................................................................1062.6.1 Start of robot in hot environments ..............................................................1072.7 Robot in cold environments .................................................................................1072.7.1 Start of robot in cold environments .............................................................1082.8 Electrical connections ........................................................................................1082.8.1 Robot cabling and connection points ..........................................................1102.8.2 Customer connection on robot ...................................................................1122.8.3 Customer connections on upper arm ..........................................................1153 Maintenance1153.1 Introduction ......................................................................................................1163.2 Maintenance schedule and expected component life ...............................................1163.2.1 Specification of maintenance intervals ........................................................1173.2.2 Maintenance schedule .............................................................................1203.2.3 Expected component life .........................................................................1213.3 Inspection activities ...........................................................................................1213.3.1 Inspecting oil level, axis-1 gearbox ............................................................1283.3.2 Inspecting the oil level, axis 2 gearbox ........................................................1303.3.3 Inspecting the oil level, axis 3 gearbox ........................................................1323.3.4 Inspecting the oil level, axis 4 gearbox ........................................................1343.3.5 Inspecting oil level, gearbox axes 5 - 6 ........................................................1363.3.6 Inspecting the cable harness .....................................................................1383.3.7 Inspecting information labels .....................................................................1403.3.8 Inspecting the mechanical stop pin, axis 1 ...................................................1433.3.9 Inspecting additional mechanical stops .......................................................1453.3.10 Inspecting dampers .................................................................................1473.3.11 Inspecting the pressure relief valve ............................................................1493.3.12 Inspecting Signal lamp (option) ..................................................................1513.4 Replacement / Changing activities ........................................................................1513.4.1 Type of lubrication in gearboxes ................................................................1533.4.2 Changing the oil, axis 1 gearbox on floor mounted robots ...............................1583.4.3 Changing the oil, axis-1 gearbox on suspended robots ...................................1643.4.4 Changing the oil, axis-2 gearbox ................................................................1683.4.5 Changing the oil, axis-3 gearbox ................................................................1723.4.6 Changing the oil, axis-4 gearbox ................................................................1763.4.7 Changing oil, axes-5 and -6 gearboxes ........................................................1803.4.8 Replacing SMB battery .............................................................................1853.5 Cleaning ..........................................................................................................1853.5.1 Cleaning the IRB 2600 ..............................................................................1894 Repair1894.1 Introduction ......................................................................................................1904.2 General procedures ...........................................................................................1904.2.1 Performing a leak-down test ......................................................................1914.2.2 Mounting instructions for bearings .............................................................1934.2.3 Mounting instructions for seals ..................................................................1954.3 Complete robot .................................................................................................1954.3.1 Removing the complete cable harness ........................................................2064.3.2 Refitting the complete cable harness ..........................................................2214.3.3 Replacing the cable harness in the upper arm - IRB 2600ID ............................2324.3.4 Replacing SMB unit .................................................................................2374.3.5 Replacing the brake release unit ................................................................2414.3.6 Replacing the base ..................................................................................6 Product manual - IRB 26003HAC035504-001 Revision: G© Copyright 2009-2015 ABB. 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