Manuals database logo
manualsdatabase
Your AI-powered manual search engine

ABB IRB 6650S - 200/3.0 Product Manual

Page 1 preview
Page 2 preview
Page 3 preview
Page 4 preview
Page 5 preview
Page 6 preview
Page 7 preview
Page 8 preview
Page 9 preview
Page 10 preview
Page 11 preview
Page 12 preview
Page 13 preview
Page 14 preview
Page 15 preview
Page 16 preview
Page 17 preview
Page 18 preview
Page 19 preview
Page 20 preview
Page 21 preview
Page 22 preview
Page 23 preview
Page 24 preview
Page 25 preview
Page 26 preview
Page 27 preview
Page 28 preview
Page 29 preview
Page 30 preview
Page 31 preview
Page 32 preview
Page 33 preview
Page 34 preview
Page 35 preview
Page 36 preview
Page 37 preview
Page 38 preview
Page 39 preview
Page 40 preview
Page 41 preview
Page 42 preview
Page 43 preview
Page 44 preview
Page 45 preview
Page 46 preview
Page 47 preview
Page 48 preview
Page 49 preview
Page 50 preview
Page 51 preview
Page 52 preview
Page 53 preview
Page 54 preview
Page 55 preview
Page 56 preview
Page 57 preview
Page 58 preview
Page 59 preview
Page 60 preview
Page 61 preview
Page 62 preview
Page 63 preview
Page 64 preview
Page 65 preview
Page 66 preview
Page 67 preview
Page 68 preview
Page 69 preview
Page 70 preview
Page 71 preview
Page 72 preview
Page 73 preview
Page 74 preview
Page 75 preview
Page 76 preview
Page 77 preview
Page 78 preview
Page 79 preview
Page 80 preview
Page 81 preview
Page 82 preview
Page 83 preview
Page 84 preview
Page 85 preview
Page 86 preview
Page 87 preview
Page 88 preview
Page 89 preview
Page 90 preview
Page 91 preview
Page 92 preview
Page 93 preview
Page 94 preview
Page 95 preview
Page 96 preview
Page 97 preview
Page 98 preview
Page 99 preview
Page 100 preview
Page 101 preview
Page 102 preview
Page 103 preview
Page 104 preview
Page 105 preview
Page 106 preview
Page 107 preview
Page 108 preview
Page 109 preview
Page 110 preview
Page 111 preview
Page 112 preview
Page 113 preview
Page 114 preview
Page 115 preview
Page 116 preview
Page 117 preview
Page 118 preview
Page 119 preview
Page 120 preview
Page 121 preview
Page 122 preview
Page 123 preview
Page 124 preview
Page 125 preview
Page 126 preview
Page 127 preview
Page 128 preview
Page 129 preview
Page 130 preview
Page 131 preview
Page 132 preview
Page 133 preview
Page 134 preview
Page 135 preview
Page 136 preview
Page 137 preview
Page 138 preview
Page 139 preview
Page 140 preview
Page 141 preview
Page 142 preview
Page 143 preview
Page 144 preview
Page 145 preview
Page 146 preview
Page 147 preview
Page 148 preview
Page 149 preview
Page 150 preview
Page 151 preview
Page 152 preview
Page 153 preview
Page 154 preview
Page 155 preview
Page 156 preview
Page 157 preview
Page 158 preview
Page 159 preview
Page 160 preview
Page 161 preview
Page 162 preview
Page 163 preview
Page 164 preview
Page 165 preview
Page 166 preview
Page 167 preview
Page 168 preview
Page 169 preview
Page 170 preview
Page 171 preview
Page 172 preview
Page 173 preview
Page 174 preview
Page 175 preview
Page 176 preview
Page 177 preview
Page 178 preview
Page 179 preview
Page 180 preview
Page 181 preview
Page 182 preview
Page 183 preview
Page 184 preview
Page 185 preview
Page 186 preview
Page 187 preview
Page 188 preview
Page 189 preview
Page 190 preview
Page 191 preview
Page 192 preview
Page 193 preview
Page 194 preview
Page 195 preview
Page 196 preview
Page 197 preview
Page 198 preview
Page 199 preview
Page 200 preview
Page 201 preview
Page 202 preview
Page 203 preview
Page 204 preview
Page 205 preview
Page 206 preview
Page 207 preview
Page 208 preview
Page 209 preview
Page 210 preview
Page 211 preview
Page 212 preview
Page 213 preview
Page 214 preview
Page 215 preview
Page 216 preview
Page 217 preview
Page 218 preview
Page 219 preview
Page 220 preview
Page 221 preview
Page 222 preview
Page 223 preview
Page 224 preview
Page 225 preview
Page 226 preview
Page 227 preview
Page 228 preview
Page 229 preview
Page 230 preview
Page 231 preview
Page 232 preview
Page 233 preview
Page 234 preview
Page 235 preview
Page 236 preview
Page 237 preview
Page 238 preview
Page 239 preview
Page 240 preview
Page 241 preview
Page 242 preview
Page 243 preview
Page 244 preview
Page 245 preview
Page 246 preview
Page 247 preview
Page 248 preview
Page 249 preview
Page 250 preview
Page 251 preview
Page 252 preview
Page 253 preview
Page 254 preview
Page 255 preview
Page 256 preview
Page 257 preview
Page 258 preview
Page 259 preview
Page 260 preview
Page 261 preview
Page 262 preview
Page 263 preview
Page 264 preview
Page 265 preview
Page 266 preview
Page 267 preview
Page 268 preview
Page 269 preview
Page 270 preview
Page 271 preview
Page 272 preview
Page 273 preview
Page 274 preview
Page 275 preview
Page 276 preview
Page 277 preview
Page 278 preview
Page 279 preview
Page 280 preview
Page 281 preview
Page 282 preview
Page 283 preview
Page 284 preview
Page 285 preview
Page 286 preview
Page 287 preview
Page 288 preview
Page 289 preview
Page 290 preview
Page 291 preview
Page 292 preview
Page 293 preview
Page 294 preview
Page 295 preview
Page 296 preview
Page 297 preview
Page 298 preview
Page 299 preview
Page 300 preview
Page 301 preview
Page 302 preview
Page 303 preview
Page 304 preview
Page 305 preview
Page 306 preview
Page 307 preview
Page 308 preview
Page 309 preview
Page 310 preview
Page 311 preview
Page 312 preview
Page 313 preview
Page 314 preview
Page 315 preview
Page 316 preview
Page 317 preview
Page 318 preview
Page 319 preview
Page 320 preview
Page 321 preview
Page 322 preview
Page 323 preview
Page 324 preview
Page 325 preview
Page 326 preview
Page 327 preview
Page 328 preview
Page 329 preview
Page 330 preview
Page 331 preview
Page 332 preview
Page 333 preview
Page 334 preview
Page 335 preview
Page 336 preview
Page 337 preview
Page 338 preview
Page 339 preview
Page 340 preview
Page 341 preview
Page 342 preview
Page 343 preview
Page 344 preview
Page 345 preview
Page 346 preview
Page 347 preview
Page 348 preview
Page 349 preview
Page 350 preview
Page 351 preview
Page 352 preview
Page 353 preview
Page 354 preview
Page 355 preview
Page 356 preview
Page 357 preview
Page 358 preview
Page 359 preview
Page 360 preview
Page 361 preview
Page 362 preview
Page 363 preview
Page 364 preview
Page 365 preview
Page 366 preview
Page 367 preview
Page 368 preview
Page 369 preview
Page 370 preview
Page 371 preview
Page 372 preview
Page 373 preview
Page 374 preview
Page 375 preview
Page 376 preview
Page 377 preview
Page 378 preview
Page 379 preview
Page 380 preview
Page 381 preview
Page 382 preview
Page 383 preview
Page 384 preview
Page 385 preview
Page 386 preview
Page 387 preview
Page 388 preview
Page 389 preview
Page 390 preview
Page 391 preview
Page 392 preview
Page 393 preview
Page 394 preview
Page 395 preview
Page 396 preview
Page 397 preview
Page 398 preview
Page 399 preview
Page 400 preview
Page 401 preview
Page 402 preview
Page 403 preview
Page 404 preview
Page 405 preview
Page 406 preview
Page 407 preview
Page 408 preview
Page 409 preview
Page 410 preview
Page 411 preview
Page 412 preview
Page 413 preview
Page 414 preview
Page 415 preview
Page 416 preview
Page 417 preview
Page 418 preview
Page 419 preview
Page 420 preview
Page 421 preview
Page 422 preview
Page 423 preview
Page 424 preview
Page 425 preview
Page 426 preview
Page 427 preview
Page 428 preview
Page 429 preview
Page 430 preview
Page 431 preview
Page 432 preview
Page 433 preview
Page 434 preview
Page 435 preview
Page 436 preview
Page 437 preview
Page 438 preview
Page 439 preview
Page 440 preview
Page 441 preview
Page 442 preview
Page 443 preview
Page 444 preview
Page 445 preview
Page 446 preview
Page 447 preview
Page 448 preview
Page 449 preview
Page 450 preview
Page 451 preview
Page 452 preview
Page 453 preview
Page 454 preview
Page 455 preview
Page 456 preview
Page 457 preview
Page 458 preview
Page 459 preview
Page 460 preview
Page 461 preview
Page 462 preview
Page 463 preview
Page 464 preview
Page 465 preview
Page 466 preview
Page 467 preview
Page 468 preview
Page 469 preview
Page 470 preview
Page 471 preview
Page 472 preview
Page 473 preview
Page 474 preview
Page 475 preview
Page 476 preview
Page 477 preview
Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Overview
  6. Product documentation, M2000/M2000A
  7. Product documentation, M2004
  8. How to read the product manual
  9. Safety
  10. General safety information
  11. Safety risks
  12. Safety risks related to tools/workpieces
  13. Safety risks related to pneumatic/hydraulic systems
  14. Safety risks during operational disturbances
  15. Risks associated with live electric parts
  16. Safety actions
  17. Fire extinguishing
  18. Emergency release of the robot's arm
  19. Brake testing
  20. Risk of disabling function "Reduced speed 250 mm/s
  21. Safe use of the FlexPendant
  22. Work inside the manipulator's working range
  23. Signal lamp (optional)
  24. Translate the information on safety and information labels
  25. Safety related instructions
  26. DANGER - Moving manipulators are potentially lethal
  27. DANGER - First test run may cause injury or damage
  28. WARNING - The brake release buttons may be jammed after service work
  29. WARNING - The unit is sensitive to ESD
  30. WARNING - Safety risks during work with gearbox oil
  31. Installation and commissioning
  32. Unpacking
  33. Working range and type of motion
  34. Risk of tipping / stability
  35. On-site installation
  36. Lifting robot with roundslings
  37. Lifting robot with lifting slings
  38. Manually releasing the brakes
  39. Lifting the base plate
  40. Securing the base plate
  41. Orienting and securing the robot
  42. Fitting equipment on robot
  43. Installation of base spacers (option)
  44. Installation of cooling fan for motors, axes 1-3 (option)
  45. Loads
  46. Restricting the working range
  47. Mechanically restricting the working range of axis 1
  48. Mechanically restricting the working range of axis 2
  49. Mechanically restricting the working range of axis 3
  50. Installation of position switches (option)
  51. Electrical connections
  52. Making robot ready for operation (Foundry Prime)
  53. Commissioning (Foundry Prime)
  54. Maintenance
  55. Maintenance schedule and expected component life
  56. Maintenance schedule
  57. Expected component life
  58. Inspection activities
  59. Inspection, oil level gearbox axis 2
  60. Inspection, oil level gearbox axis 3
  61. Inspection, oil level gearbox axis 4
  62. Inspection, oil level, gearbox axis 5
  63. Inspection, oil level gearbox axis 6
  64. Inspection, balancing device
  65. Inspection, cable harness
  66. Inspection, information labels
  67. Inspection, mechanical stop, axis 1
  68. Inspection, additional mechanical stops
  69. Inspection, damper axes 2-5
  70. Inspection, position switch axes 1, 2 and 3
  71. Inspection, signal lamp
  72. Inspection of air hoses (Foundry Prime)
  73. Replacement/changing activities
  74. Oil change, gearbox axis 1
  75. Oil change, gearbox axis 2
  76. Oil change, gearbox, axis 3
  77. Oil change, gearbox, axis 4
  78. Oil change, gearbox, axis 5
  79. Oil change, gearbox axis 6
  80. Replacement of SMB battery
  81. Lubrication activities
  82. Rust preventive, bearing axis 1 (Foundry Prime)
  83. Rust preventive, bearing axis 4 (Foundry Prime)
  84. Rust preventive, support bearing in wrist (Foundry Prime)
  85. Cleaning activities
  86. Service Information System, M2000
  87. Description of Service Information System (SIS)
  88. SIS system parameters
  89. Setting the SIS parameters
  90. Reading the SIS output logs
  91. Exporting the SIS data
  92. Repair
  93. General procedures
  94. Mounting instructions for bearings
  95. Mounting instructions for seals
  96. Complete robot
  97. Replacement of cable harness, axes 1-4
  98. Replacement of cable harness, axes 5-6
  99. Replacement of cabling, axis 5 motor
  100. Replacement of complete arm system
  101. Replacement of air nipple and hose (Foundry Prime)
  102. Upper and lower arm
  103. Replacement of complete wrist unit
  104. Replacement of upper arm
  105. Replacement of complete lower arm
  106. Replacement of lower arm shaft
  107. Securing the lower arm
  108. Frame and base
  109. Replacement of brake release unit
  110. Replacement of spherical roller bearing, balancing device
  111. Replacement of balancing device
  112. Unloading the balancing device
  113. Restoring the balancing device
  114. Motors
  115. Replacement of motor axis 2
  116. Replacement of motor, axis 3
  117. Replacement of motor, axis 4
  118. Replacement of motor, axis 5
  119. Replacement of motor, axis 6
  120. Gearboxes
  121. Replacement of gearbox axis 2
  122. Replacement of gearbox, axis 3
  123. Replacement of gearbox, axis 6
  124. Calibration information
  125. Calibration methods
  126. Calibration scales and correct axis position
  127. Calibration movement directions for all axes
  128. Updating revolution counters
  129. Checking the calibration position
  130. Additional calibration instruction, IRB4400
  131. Decommissioning
  132. Decommissioning of balancing device
  133. Reference information
  134. Applicable Safety Standards
  135. Unit conversion
  136. Screw joints
  137. Weight specifications
  138. Standard toolkit
  139. Special tools
  140. Lifting equipment and lifting instructions
  141. Spare part / part list
  142. Spare part list
  144. Part list
  145. Rebuilding parts
  146. Part list, overview
  147. Base incl frame ax 1
  148. Axis 3-4
  149. Axis 3-4, Foundry
  150. Axis 3-4 Foundry Prime
  151. Wrist, type 2, standard
  152. Wrist, type 2, Foundry
  153. Wrist, type 2, insulated
  154. Wrist, type 2, Foundry Prime
  155. Material set, manipulator, 3HAC 13263-1
  156. Material set, axis 1-2, 3HAC 13264-1
  157. Material set, balancing device, 3HAC 13265-1
  158. Arm extension set, 450 mm, 3HAC 12311-5
  159. Exploded views
  160. Base incl. Frame
  161. Frame - lower arm 1
  162. Frame - lower arm 2
  163. Upper arm
  164. Wrist complete
  165. Circuit Diagram
  166. Circuit diagram 3HAC 025744-001
ABB IRB 6650S - 200/3.0 Product Manual Manual pdf 145 page image
3 Maintenance3.3.11. Inspection, additional mechanical stops1433HAC020993-001 Revision: G© Copyright 2004-2008 ABB. All rights reserved.3.3.11. Inspection, additional mechanical stopsLocation of mechanical stopsThe figure below shows the location of the additional mechanical stops on axes 1, 2 and 3(IRB 7600 shown).xx0200000150A Additional stopB Fixed stopContinues on next page
/ 477
Related manuals for ABB IRB 6650S - 125/3.5
ABB IRB 6650S Product Manual first page preview
ABB IRB 6650S Product Manual
ABB IRB 6650S Series Product Manual first page preview
ABB IRB 6650S Series Product Manual
ABB IRB 660 Product Manual first page preview
ABB IRB 660 Product Manual
ABB IRB 660 Product Manual first page preview
ABB IRB 660 Product Manual
ABB IRB 2600 Product Manual first page preview
ABB IRB 2600 Product Manual
ABB IRB 6620 Product Manual first page preview
ABB IRB 6620 Product Manual
ABB IRB 6660 Product Manual first page preview
ABB IRB 6660 Product Manual
ABB IRB 6620 Product Manual first page preview
ABB IRB 6620 Product Manual
ABB IRB 1200 Product Manual first page preview
ABB IRB 1200 Product Manual
ABB IRB 360/3 Product Manual first page preview
ABB IRB 360/3 Product Manual
This manual is suitable for:
IRB 6650S - 125/3.5IRB 6650S - 200/3.0IRB 6650S - 90/3.9
Manuals database logo
manualsdatabase
Your AI-powered manual search engine