Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview
- Product documentation, M2000/M2000A
- Product documentation, M2004
- How to read the product manual
- Safety
- General safety information
- Safety risks
- Safety risks related to tools/workpieces
- Safety risks related to pneumatic/hydraulic systems
- Safety risks during operational disturbances
- Risks associated with live electric parts
- Safety actions
- Fire extinguishing
- Emergency release of the robot's arm
- Brake testing
- Risk of disabling function "Reduced speed 250 mm/s
- Safe use of the FlexPendant
- Work inside the manipulator's working range
- Signal lamp (optional)
- Translate the information on safety and information labels
- Safety related instructions
- DANGER - Moving manipulators are potentially lethal
- DANGER - First test run may cause injury or damage
- WARNING - The brake release buttons may be jammed after service work
- WARNING - The unit is sensitive to ESD
- WARNING - Safety risks during work with gearbox oil
- Installation and commissioning
- Unpacking
- Working range and type of motion
- Risk of tipping / stability
- On-site installation
- Lifting robot with roundslings
- Lifting robot with lifting slings
- Manually releasing the brakes
- Lifting the base plate
- Securing the base plate
- Orienting and securing the robot
- Fitting equipment on robot
- Installation of base spacers (option)
- Installation of cooling fan for motors, axes 1-3 (option)
- Loads
- Restricting the working range
- Mechanically restricting the working range of axis 1
- Mechanically restricting the working range of axis 2
- Mechanically restricting the working range of axis 3
- Installation of position switches (option)
- Electrical connections
- Making robot ready for operation (Foundry Prime)
- Commissioning (Foundry Prime)
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspection, oil level gearbox axis 2
- Inspection, oil level gearbox axis 3
- Inspection, oil level gearbox axis 4
- Inspection, oil level, gearbox axis 5
- Inspection, oil level gearbox axis 6
- Inspection, balancing device
- Inspection, cable harness
- Inspection, information labels
- Inspection, mechanical stop, axis 1
- Inspection, additional mechanical stops
- Inspection, damper axes 2-5
- Inspection, position switch axes 1, 2 and 3
- Inspection, signal lamp
- Inspection of air hoses (Foundry Prime)
- Replacement/changing activities
- Oil change, gearbox axis 1
- Oil change, gearbox axis 2
- Oil change, gearbox, axis 3
- Oil change, gearbox, axis 4
- Oil change, gearbox, axis 5
- Oil change, gearbox axis 6
- Replacement of SMB battery
- Lubrication activities
- Rust preventive, bearing axis 1 (Foundry Prime)
- Rust preventive, bearing axis 4 (Foundry Prime)
- Rust preventive, support bearing in wrist (Foundry Prime)
- Cleaning activities
- Service Information System, M2000
- Description of Service Information System (SIS)
- SIS system parameters
- Setting the SIS parameters
- Reading the SIS output logs
- Exporting the SIS data
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Complete robot
- Replacement of cable harness, axes 1-4
- Replacement of cable harness, axes 5-6
- Replacement of cabling, axis 5 motor
- Replacement of complete arm system
- Replacement of air nipple and hose (Foundry Prime)
- Upper and lower arm
- Replacement of complete wrist unit
- Replacement of upper arm
- Replacement of complete lower arm
- Replacement of lower arm shaft
- Securing the lower arm
- Frame and base
- Replacement of brake release unit
- Replacement of spherical roller bearing, balancing device
- Replacement of balancing device
- Unloading the balancing device
- Restoring the balancing device
- Motors
- Replacement of motor axis 2
- Replacement of motor, axis 3
- Replacement of motor, axis 4
- Replacement of motor, axis 5
- Replacement of motor, axis 6
- Gearboxes
- Replacement of gearbox axis 2
- Replacement of gearbox, axis 3
- Replacement of gearbox, axis 6
- Calibration information
- Calibration methods
- Calibration scales and correct axis position
- Calibration movement directions for all axes
- Updating revolution counters
- Checking the calibration position
- Additional calibration instruction, IRB4400
- Decommissioning
- Decommissioning of balancing device
- Reference information
- Applicable Safety Standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard toolkit
- Special tools
- Lifting equipment and lifting instructions
- Spare part / part list
- Spare part list
- Part list
- Rebuilding parts
- Part list, overview
- Base incl frame ax 1
- Axis 3-4
- Axis 3-4, Foundry
- Axis 3-4 Foundry Prime
- Wrist, type 2, standard
- Wrist, type 2, Foundry
- Wrist, type 2, insulated
- Wrist, type 2, Foundry Prime
- Material set, manipulator, 3HAC 13263-1
- Material set, axis 1-2, 3HAC 13264-1
- Material set, balancing device, 3HAC 13265-1
- Arm extension set, 450 mm, 3HAC 12311-5
- Exploded views
- Base incl. Frame
- Frame - lower arm 1
- Frame - lower arm 2
- Upper arm
- Wrist complete
- Circuit Diagram
- Circuit diagram 3HAC 025744-001
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8 Spare part / part list8.3.4. Base incl frame ax 13HAC020993-001 Revision:G402© Copyright 2004-2008 ABB. All rights reserved.8.3.4. Base incl frame ax 1Part listBase, machiningFrame incl ax 1 gearboxItem Qty Art. number Description Note / Dimension101.1 1 3HAC 10044-1 Base, machining See block Base,machining on page 402.101.1 1 3HAC026572-001 Base, machining (FoundryPrime)101.2 1 3HAC 020215-001 Frame incl ax 1 gearbox See block Frame incl ax1 gearbox on page 402101.3 3 3HAC 11732-2 Washer T=3101.4 18 3HAB 7700-89 Hex socket head cap screw M16 x 90101.5 1 3HAC 11529-1 Rubber lined clip D=28101.6 1 3HAC 14453-1 Hose with flange101.7 1 3HAC 14453-2 Plug101.8 1 3HAC 4428-2 Hose Clip D=23-27101.9 1 9ADA 618-56 Torx pan head screw M6 x 16Item Qty Art. number Description Dimension101.1.1 1 3HAC 10044-2 Base, casting101.1.2 5 3HAC 4836-7 Protection plug 16 x 12.3 x 9 x 7101.1.3 1 3HAC 1383-2 Protection Cover compl.101.1.4 1 3HAC 14024-1 Protection screwItem Qty Art. number Description Dimension101.2.1 1 3HAC 020332-003 Frame machining101.2.1 1 3HAC026573-001 Frame machinning(Foundry Prime)101.2.2 1 3HAC 10828-1 RV 500C-219,95 assembly101.2.3 24 3HAB 3409-73 Hex socket head cap screw M12 x 70101.2.4 24 3HAA 1001-134 Washer 13 x 19 x 1.5
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