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IRB 6650S - 125/3.5
ABB IRB 6650S - 200/3.0 Product Manual
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ABB IRB 6650S - 200/3.0 Product Manual
Table of content
Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Overview
Product documentation, M2000/M2000A
Product documentation, M2004
How to read the product manual
Safety
General safety information
Safety risks
Safety risks related to tools/workpieces
Safety risks related to pneumatic/hydraulic systems
Safety risks during operational disturbances
Risks associated with live electric parts
Safety actions
Fire extinguishing
Emergency release of the robot's arm
Brake testing
Risk of disabling function "Reduced speed 250 mm/s
Safe use of the FlexPendant
Work inside the manipulator's working range
Signal lamp (optional)
Translate the information on safety and information labels
Safety related instructions
DANGER - Moving manipulators are potentially lethal
DANGER - First test run may cause injury or damage
WARNING - The brake release buttons may be jammed after service work
WARNING - The unit is sensitive to ESD
WARNING - Safety risks during work with gearbox oil
Installation and commissioning
Unpacking
Working range and type of motion
Risk of tipping / stability
On-site installation
Lifting robot with roundslings
Lifting robot with lifting slings
Manually releasing the brakes
Lifting the base plate
Securing the base plate
Orienting and securing the robot
Fitting equipment on robot
Installation of base spacers (option)
Installation of cooling fan for motors, axes 1-3 (option)
Loads
Restricting the working range
Mechanically restricting the working range of axis 1
Mechanically restricting the working range of axis 2
Mechanically restricting the working range of axis 3
Installation of position switches (option)
Electrical connections
Making robot ready for operation (Foundry Prime)
Commissioning (Foundry Prime)
Maintenance
Maintenance schedule and expected component life
Maintenance schedule
Expected component life
Inspection activities
Inspection, oil level gearbox axis 2
Inspection, oil level gearbox axis 3
Inspection, oil level gearbox axis 4
Inspection, oil level, gearbox axis 5
Inspection, oil level gearbox axis 6
Inspection, balancing device
Inspection, cable harness
Inspection, information labels
Inspection, mechanical stop, axis 1
Inspection, additional mechanical stops
Inspection, damper axes 2-5
Inspection, position switch axes 1, 2 and 3
Inspection, signal lamp
Inspection of air hoses (Foundry Prime)
Replacement/changing activities
Oil change, gearbox axis 1
Oil change, gearbox axis 2
Oil change, gearbox, axis 3
Oil change, gearbox, axis 4
Oil change, gearbox, axis 5
Oil change, gearbox axis 6
Replacement of SMB battery
Lubrication activities
Rust preventive, bearing axis 1 (Foundry Prime)
Rust preventive, bearing axis 4 (Foundry Prime)
Rust preventive, support bearing in wrist (Foundry Prime)
Cleaning activities
Service Information System, M2000
Description of Service Information System (SIS)
SIS system parameters
Setting the SIS parameters
Reading the SIS output logs
Exporting the SIS data
Repair
General procedures
Mounting instructions for bearings
Mounting instructions for seals
Complete robot
Replacement of cable harness, axes 1-4
Replacement of cable harness, axes 5-6
Replacement of cabling, axis 5 motor
Replacement of complete arm system
Replacement of air nipple and hose (Foundry Prime)
Upper and lower arm
Replacement of complete wrist unit
Replacement of upper arm
Replacement of complete lower arm
Replacement of lower arm shaft
Securing the lower arm
Frame and base
Replacement of brake release unit
Replacement of spherical roller bearing, balancing device
Replacement of balancing device
Unloading the balancing device
Restoring the balancing device
Motors
Replacement of motor axis 2
Replacement of motor, axis 3
Replacement of motor, axis 4
Replacement of motor, axis 5
Replacement of motor, axis 6
Gearboxes
Replacement of gearbox axis 2
Replacement of gearbox, axis 3
Replacement of gearbox, axis 6
Calibration information
Calibration methods
Calibration scales and correct axis position
Calibration movement directions for all axes
Updating revolution counters
Checking the calibration position
Additional calibration instruction, IRB4400
Decommissioning
Decommissioning of balancing device
Reference information
Applicable Safety Standards
Unit conversion
Screw joints
Weight specifications
Standard toolkit
Special tools
Lifting equipment and lifting instructions
Spare part / part list
Spare part list
Part list
Rebuilding parts
Part list, overview
Base incl frame ax 1
Axis 3-4
Axis 3-4, Foundry
Axis 3-4 Foundry Prime
Wrist, type 2, standard
Wrist, type 2, Foundry
Wrist, type 2, insulated
Wrist, type 2, Foundry Prime
Material set, manipulator, 3HAC 13263-1
Material set, axis 1-2, 3HAC 13264-1
Material set, balancing device, 3HAC 13265-1
Arm extension set, 450 mm, 3HAC 12311-5
Exploded views
Base incl. Frame
Frame - lower arm 1
Frame - lower arm 2
Upper arm
Wrist complete
Circuit Diagram
Circuit diagram 3HAC 025744-001
9 Exploded views
9.5. Upper arm
427
3HAC020993-001
Revision:G
© Copyright 2004-2008 ABB. All rights reserved.
9.5. Upper arm
Exploded view
xx0200000337
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This manual is suitable for:
IRB 6650S - 125/3.5
IRB 6650S - 200/3.0
IRB 6650S - 90/3.9
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