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ABB IRB 6650S - 200/3.0 Product Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Overview
  6. Product documentation, M2000/M2000A
  7. Product documentation, M2004
  8. How to read the product manual
  9. Safety
  10. General safety information
  11. Safety risks
  12. Safety risks related to tools/workpieces
  13. Safety risks related to pneumatic/hydraulic systems
  14. Safety risks during operational disturbances
  15. Risks associated with live electric parts
  16. Safety actions
  17. Fire extinguishing
  18. Emergency release of the robot's arm
  19. Brake testing
  20. Risk of disabling function "Reduced speed 250 mm/s
  21. Safe use of the FlexPendant
  22. Work inside the manipulator's working range
  23. Signal lamp (optional)
  24. Translate the information on safety and information labels
  25. Safety related instructions
  26. DANGER - Moving manipulators are potentially lethal
  27. DANGER - First test run may cause injury or damage
  28. WARNING - The brake release buttons may be jammed after service work
  29. WARNING - The unit is sensitive to ESD
  30. WARNING - Safety risks during work with gearbox oil
  31. Installation and commissioning
  32. Unpacking
  33. Working range and type of motion
  34. Risk of tipping / stability
  35. On-site installation
  36. Lifting robot with roundslings
  37. Lifting robot with lifting slings
  38. Manually releasing the brakes
  39. Lifting the base plate
  40. Securing the base plate
  41. Orienting and securing the robot
  42. Fitting equipment on robot
  43. Installation of base spacers (option)
  44. Installation of cooling fan for motors, axes 1-3 (option)
  45. Loads
  46. Restricting the working range
  47. Mechanically restricting the working range of axis 1
  48. Mechanically restricting the working range of axis 2
  49. Mechanically restricting the working range of axis 3
  50. Installation of position switches (option)
  51. Electrical connections
  52. Making robot ready for operation (Foundry Prime)
  53. Commissioning (Foundry Prime)
  54. Maintenance
  55. Maintenance schedule and expected component life
  56. Maintenance schedule
  57. Expected component life
  58. Inspection activities
  59. Inspection, oil level gearbox axis 2
  60. Inspection, oil level gearbox axis 3
  61. Inspection, oil level gearbox axis 4
  62. Inspection, oil level, gearbox axis 5
  63. Inspection, oil level gearbox axis 6
  64. Inspection, balancing device
  65. Inspection, cable harness
  66. Inspection, information labels
  67. Inspection, mechanical stop, axis 1
  68. Inspection, additional mechanical stops
  69. Inspection, damper axes 2-5
  70. Inspection, position switch axes 1, 2 and 3
  71. Inspection, signal lamp
  72. Inspection of air hoses (Foundry Prime)
  73. Replacement/changing activities
  74. Oil change, gearbox axis 1
  75. Oil change, gearbox axis 2
  76. Oil change, gearbox, axis 3
  77. Oil change, gearbox, axis 4
  78. Oil change, gearbox, axis 5
  79. Oil change, gearbox axis 6
  80. Replacement of SMB battery
  81. Lubrication activities
  82. Rust preventive, bearing axis 1 (Foundry Prime)
  83. Rust preventive, bearing axis 4 (Foundry Prime)
  84. Rust preventive, support bearing in wrist (Foundry Prime)
  85. Cleaning activities
  86. Service Information System, M2000
  87. Description of Service Information System (SIS)
  88. SIS system parameters
  89. Setting the SIS parameters
  90. Reading the SIS output logs
  91. Exporting the SIS data
  92. Repair
  93. General procedures
  94. Mounting instructions for bearings
  95. Mounting instructions for seals
  96. Complete robot
  97. Replacement of cable harness, axes 1-4
  98. Replacement of cable harness, axes 5-6
  99. Replacement of cabling, axis 5 motor
  100. Replacement of complete arm system
  101. Replacement of air nipple and hose (Foundry Prime)
  102. Upper and lower arm
  103. Replacement of complete wrist unit
  104. Replacement of upper arm
  105. Replacement of complete lower arm
  106. Replacement of lower arm shaft
  107. Securing the lower arm
  108. Frame and base
  109. Replacement of brake release unit
  110. Replacement of spherical roller bearing, balancing device
  111. Replacement of balancing device
  112. Unloading the balancing device
  113. Restoring the balancing device
  114. Motors
  115. Replacement of motor axis 2
  116. Replacement of motor, axis 3
  117. Replacement of motor, axis 4
  118. Replacement of motor, axis 5
  119. Replacement of motor, axis 6
  120. Gearboxes
  121. Replacement of gearbox axis 2
  122. Replacement of gearbox, axis 3
  123. Replacement of gearbox, axis 6
  124. Calibration information
  125. Calibration methods
  126. Calibration scales and correct axis position
  127. Calibration movement directions for all axes
  128. Updating revolution counters
  129. Checking the calibration position
  130. Additional calibration instruction, IRB4400
  131. Decommissioning
  132. Decommissioning of balancing device
  133. Reference information
  134. Applicable Safety Standards
  135. Unit conversion
  136. Screw joints
  137. Weight specifications
  138. Standard toolkit
  139. Special tools
  140. Lifting equipment and lifting instructions
  141. Spare part / part list
  142. Spare part list
  144. Part list
  145. Rebuilding parts
  146. Part list, overview
  147. Base incl frame ax 1
  148. Axis 3-4
  149. Axis 3-4, Foundry
  150. Axis 3-4 Foundry Prime
  151. Wrist, type 2, standard
  152. Wrist, type 2, Foundry
  153. Wrist, type 2, insulated
  154. Wrist, type 2, Foundry Prime
  155. Material set, manipulator, 3HAC 13263-1
  156. Material set, axis 1-2, 3HAC 13264-1
  157. Material set, balancing device, 3HAC 13265-1
  158. Arm extension set, 450 mm, 3HAC 12311-5
  159. Exploded views
  160. Base incl. Frame
  161. Frame - lower arm 1
  162. Frame - lower arm 2
  163. Upper arm
  164. Wrist complete
  165. Circuit Diagram
  166. Circuit diagram 3HAC 025744-001
ABB IRB 6650S - 200/3.0 Product Manual Manual pdf 377 page image
5 Calibration information5.7. Additional calibration instruction, IRB44003753HAC020993-001 Revision: G© Copyright 2004-2008 ABB. All rights reserved.5.7. Additional calibration instruction, IRB4400InstrauctionBefore updating the revolution counters (coarse calibration) on IRB 4400, the stainless steelmetal ring on axis 4 need to be removed.Illustrationxx0600003124A Upper armB Stainless steel ringC hose clampAB C
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This manual is suitable for:
IRB 6650S - 125/3.5IRB 6650S - 200/3.0IRB 6650S - 90/3.9
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