ABB ACS880-01 Series manuals
ACS880-01 Series
Table of contents
- List of related manuals
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- What this chapter contains
- Contents of the manual
- Local control vs. external control
- External control
- Operating modes of the drive
- Speed control mode
- Drive configuration and programming
- Adaptive programming
- Application programming
- Control interfaces
- Programmable I/O extensions
- Fieldbus control
- Master/follower functionality
- External controller interface
- Control of a supply unit (LSU)
- Motor control
- Constant speeds/frequencies
- Speed controller autotune
- Oscillation damping
- Rush control
- Encoder support
- Jogging
- Scalar motor control
- Autophasing
- Flux braking
- DC magnetization
- Application control
- Motor potentiometer
- Mechanical brake control
- DC voltage control
- Voltage control and trip limits
- Brake chopper
- Safety and protections
- Motor thermal protection
- Thermal protection of motor cable
- Other programmable protection functions
- Automatic fault resets
- Diagnostics
- Energy saving calculators
- Miscellaneous
- User lock
- du/dt filter support
- Sine filter support
- Factory macro
- Default control connections for the Factory macro
- Hand/Auto macro
- Default control connections for the Hand/Auto macro
- PID control macro
- Default parameter settings for the PID control macro
- Default control connections for the PID control macro
- Sensor connection examples for the PID control macro
- Torque control macro
- Default control connections for the Torque control macro
- Sequential control macro
- Selection of constant speeds
- Default control connections for the Sequential control macro
- Fieldbus control macro
- Terms and abbreviations
- Summary of parameter groups
- Parameter listing
- Input references
- Warnings and faults
- Control and status words
- System info
- Standard DI, RO
- Standard DIO, FI, FO
- Standard AI
- Standard AO
- I/O extension module 1
- I/O extension module 2
- I/O extension module 3
- Operation mode
- Start/stop/direction
- Start/stop mode
- Speed reference selection
- Speed reference ramp
- Speed reference conditioning
- Speed control
- Torque reference chain
- Frequency reference chain
- Limits
- Fault functions
- Supervision
- Generic timer & counter
- Load analyzer
- User load curve
- Process PID set 1
- Process PID set 2
- Energy efficiency
- Monitoring/scaling settings
- Data storage
- Panel port communication
- Fieldbus adapter (FBA)
- FBA A settings
- FBA B settings
- Embedded fieldbus
- DDCS communication
- D2D and DDCS transmit data
- D2D and DDCS receive data
- Feedback selection
- Encoder module settings
- Encoder 1 configuration
- Encoder 2 configuration
- LSU control
- HW configuration
- System
- User motor parameters
- Motor data
- Safety
- Fieldbus addresses
- Parameter groups 1...9
- Parameter groups 10...99
- Pure events
- Other data loggers
- QR Code generation for mobile service application
- Warning messages
- Fault messages
- Connecting the fieldbus to the drive
- Setting up the embedded fieldbus interface
- Setting the drive control parameters
- Basics of the embedded fieldbus interface
- Control word and Status word
- Register addressing
- About the control profiles
- The ABB Drives profile
- Status Word
- State transition diagram
- References
- Actual values
- Modbus holding register addresses
- The Transparent profile
- Modbus function codes
- Exception codes
- Coils (0xxxx reference set)
- Discrete inputs (1xxxx reference set)
- Error code registers (holding registers 400090...400100)
- Basics of the fieldbus control interface
- Contents of the fieldbus Control word (ABB Drives profile)
- Contents of the fieldbus Status word (ABB Drives profile)
- The state diagram (ABB Drives profile)
- Setting up the drive for fieldbus control
- Parameter setting example: FPBA (PROFIBUS DP)
- Speed reference source selection I
- Speed reference source selection II
- Speed reference ramping and shaping
- Motor feedback configuration
- Load feedback and position counter configuration
- Speed error calculation
- Speed controller
- Torque reference source selection and modification
- Operating mode selection
- Reference selection for torque controller
- Torque limitation
- Torque controller
- Frequency reference selection
- Frequency reference modification
- Process PID setpoint and feedback source selection
- Process PID controller
- Master/Follower communication I (Master)
- Master/Follower communication II (Follower)
- Product and service inquiries
ACS880-01 Series
Table of contents
- EFFECTIVE: 2018
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table of contents
- What this chapter contains
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- Additional instructions for permanent magnet motor drives
- General safety in operation
- Purpose of the supplement
- Layout of option +P940 (IP20, UL Open Type)
- Layout of option +P944 (IP20, UL Open Type)
- Planning the layout of the cabinet
- Arranging the grounding inside the cabinet
- Planning the attaching of the cabinet
- Planning the cooling
- Minimum air inlet and outlet grating sizes
- Installing drives above one another
- Required free space
- Planning the use of cubicle heaters
- Examining the installation site
- Unpacking and examining the delivery (frames R1 to R2)
- Unpacking and examining the delivery (ACS880-11 and ACS880-31 frame R3)
- Unpacking and examining the delivery (ACS880-01 frames R3 to R5)
- Unpacking and examining the delivery (ACS880-01 frames R6 to R9)
- Unpacking and examining the delivery (ACS880-11 and ACS880-31 frames R6 to R9)
- Installing the drive
- Checking the insulation of the assembly
- Power cable connection procedure (IEC)
- Connecting the control cables – ACS880-01 frames R1 and R2
- Installing the drive module shelves and connecting the cables – ACS880-01 frame R3
- Connecting the control cables – ACS880-01 frame R3
- Connecting the control cables – ACS880-01 frames R4 and R5
- Connecting the control cables - ACS880-01 frames R6 to R9
- Degree of protection
- R1 (Option +P940, IP20, UL Open Type)
- R1 (Option +P944, IP20, UL Open Type)
- R2 (Option +P940, IP20, UL Open Type)
- R2 (Option +P944, IP20, UL Open Type)
- R3 (Option +P940, IP20, UL Open Type)
- R3 (Option +P944, IP20, UL Open Type)
- R4 (Option +P940, IP20, UL Open Type)
- R4 (Option +P944, IP20, UL Open Type)
- R5 (Option +P940, IP20, UL Open Type)
- R5 (Option +P944, IP20, UL Open Type)
- R6 (Option +P940, IP20, UL Open Type)
- R6 (Option +P944, IP20, UL Open Type)
- R7 (Option +P940, IP20, UL Open Type)
- R7 (Option +P944, IP20, UL Open Type)
- R8 (Option +P940, IP20, UL Open Type)
- R8 (Option +P944, IP20, UL Open Type)
- R9 (Option +P940, IP20, UL Open Type)
- R9 (Option +P944, IP20, UL Open Type)
- R3 – Option +P940 (IP20, UL Open Type)
- R6 – Option +P940 (IP20, UL Open Type)
- R8 – Option +P940 (IP20, UL Open Type)
ACS880-01 Series
Table of contents
- Table Of Contents
- Table of contents
- Safety instructions
- Related manuals
- Frames R4 and R5: Removing the power clamp shelf and EMC shroud
- cable box
- Making holes into the UK gland plate
- Installing the SWA glands
- Installing the SWA gland over a power cable
- Installing the SWA gland over a control cable
- Attaching the UK gland plate to the drive – Frames R1 to R5
- Attaching the UK gland plate to the drive – Frames R6 to R9
- Installing the drive on wall – Frames R5 to R9
- Connecting the power cables
ACS880-01 Series
Table of contents
- List of related manuals
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- What this chapter contains
- Safety in installation and maintenance
- Grounding
- Permanent magnet motor drives
- General safety
- Printed circuit boards
- Related manuals
- Quick installation, start-up and operating flowchart
- Terms and abbreviations
- Safety data (SIL, PL)
- Main circuit
- Layout (IP21, UL Type 1)
- Layout (IP55)
- Layout (UL Type 12)
- Overview of power and control connections
- External control connection terminals
- Control panel
- Type designation key
- Examining the installation site
- Moving the drive
- Frame R5 cable entry box (IP21, UL Type 1)
- Upacking and examining the delivery (frames R6 to R9)
- Frame R6 cable entry box (IP21, UL Type 1)
- Frame R7 cable entry box (IP21, UL Type 1)
- Frame R8 cable entry box (IP21, UL Type 1)
- Frame R9 cable entry box (IP21, UL Type 1)
- Installing the drive
- Frames R4 and R7 (UL Type 12)
- Frames R5 to R9 without vibration dampers
- Cabinet installation
- European Union
- Protecting the motor insulation and bearings
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Typical power cable sizes
- Alternative power cable types
- Recommended power cable types
- Motor cable shield
- Armored cable / shielded power cable
- Control panel cable length and type
- Separate control cable ducts
- Protecting the motor and motor cable in short-circuits
- Protecting the drive against ground faults
- Implementing the Power-loss ride-through function
- Implementing a bypass connection
- Example bypass connection
- Switching the motor power supply from drive to direct-on-line
- Connecting a motor temperature sensor to the drive I/O
- Motor and motor cable
- Checking the compatibility with IT (ungrounded) systems
- Connecting the power cables
- Connection procedure for frames R1 to R3
- Connection procedure for frames R4 and R5
- Connection procedure for frames R6 and R9
- Grounding the motor cable shield at the motor end
- Default I/O connection diagram
- Notes
- External power supply for the control unit (XPOW)
- Drive-to-drive link (XD2D)
- DI6 (XDI:6) as PTC sensor input
- Control cable connection procedure
- Connecting a PC
- Chaining a control panel to several drives
- IP55 (UL Type 12) drives
- Wiring I/O extension, fieldbus adapter and pulse encoder interface modules
- Installation of safety functions modules
- Installation next to the control unit in frames R7 to R9
- Preventive maintenance table
- Heatsink
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- types ACS880-01-xxxx-07
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the cooling fans of frame R9
- Replacing the drive (frames R1 to R5)
- Capacitors
- Reforming the capacitors
- Replacing the control panel battery
- Definitions
- IP55 (UL Type 12) drive types -274A-2, 293A-3 and 260A-5
- Altitude derating
- gG fuses (frames R1 to R6)
- Quick guide for selecting between gG and aR fuses
- Calculating the short-circuit current of the installation
- Fuses (UL)
- Dimensions. weights and free space requirements
- Losses, cooling data and noise
- Terminal and lead-through data for the power cables
- UL listed cable lugs and tools
- Electrical power network specification
- Control unit (ZCU-12) connection data
- Efficiency
- Materials
- CE marking
- Compliance with the European RoHS Directive
- Declaration of Conformity
- Compliance with the EN 61800-3:2004
- Category C3
- UL marking
- CSA marking
- Frame R1 (IP21, UL Type 1)
- Frame R2 (IP21, UL Type 1)
- Frame R3 (IP21, UL Type 1)
- Frame R4 (IP21, UL Type 1)
- Frame R5 (IP21, UL Type 1)
- Frame R6 (IP21, UL Type 1)
- Frame R7 (IP21, UL Type 1)
- Frame R8 (IP21, UL Type 1)
- Frame R9 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP55, UL Type 12)
- Compliance with the European Machinery Directive
- Single drive (internal power supply)
- Multiple drives (internal power supply)
- Multiple drives (external power supply)
- Operation principle
- Acceptance test procedure
- Maintenance
- Certificate
- Selecting and routing the brake resistor cables
- Minimizing electromagnetic interference
- Protecting the system against thermal overload
- Protecting the resistor cable against short-circuits
- Technical data
- Degree of protection of JBR, SACE and SAFUR resistors
- du/dt filter types
- Product and service inquiries
ACS880-01 Series
Table of contents
- List of related manuals
- 1. Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- What this chapter contains
- Safety in installation and maintenance
- Grounding
- Permanent magnet motor drives
- General safety
- Printed circuit boards
- Related manuals
- Quick installation, start-up and operating flowchart
- Terms and abbreviations
- Main circuit
- Layout (IP21, UL Type 1)
- Layout (IP55, option +B056)
- Layout (UL Type 12, option +B056)
- Overview of power and control connections
- External control connection terminals
- Control panel
- Type designation key
- Examining the installation site
- Moving the drive
- Unpacking and examining the delivery (frames R1 to R5)
- Frame R5 cable entry box (IP21, UL Type 1)
- Unpacking and examining the delivery (frames R6 to R9)
- Frame R6 cable entry box (IP21, UL Type 1)
- Frame R7 cable entry box (IP21, UL Type 1)
- Frame R8 cable entry box (IP21, UL Type 1)
- Frame R9 cable entry box (IP21, UL Type 1)
- Installing the drive
- Frames R5 to R9 (IP21, UL Type 1)
- Frames R1 to R9 (IP55, UL Type 12)
- Flange mounting
- Grounding inside the cabinet
- European Union
- Protecting the motor insulation and bearings
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Typical power cable sizes
- Alternative power cable types
- Not allowed power cable types
- Motor cable shield
- Armored cable / shielded power cable
- Control panel cable length and type
- Separate control cable ducts
- Circuit breakers
- Protecting the motor and motor cable in short-circuits
- Protecting the drive against ground faults
- Declaration of Conformity
- Using a contactor between the drive and the motor
- Example bypass connection
- Switching the motor power supply from drive to direct-on-line
- Implementing a motor temperature sensor connection
- Motor and motor cable
- Checking the compatibility with IT (ungrounded) and corner-grounded TN systems
- Connecting the power cables
- Connection procedure for frames R1 to R3
- Connection procedure for frames R4 and R5
- Connection procedure for frames R6 to R9
- Grounding the motor cable shield at the motor end
- Default I/O connection diagram
- Notes
- External power supply for the control unit (XPOW)
- Drive-to-drive link (XD2D)
- DI6 (XDI:6) as PTC sensor input
- Control cable connection procedure
- Connecting a PC
- Controlling several drives through panel bus
- Installing optional modules
- Wiring I/O extension, fieldbus adapter and pulse encoder interface modules
- Installation of safety functions modules
- Installation next to the control unit on frames R7 to R9
- Descriptions of symbols
- Fans
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- and IP21 frame R5 types ACS880-01-xxxx-7
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the main cooling fans of frame R9
- Replacing the drive (IP21, UL Type 1, frames R1 to R9)
- Capacitors
- Reforming the capacitors
- Replacing the control panel battery
- Ratings
- Definitions
- Derating
- IP55 (UL Type 12) drive type -240A-5
- IP55 (UL Type 12) drive types -363A-3 and -361A-5
- IP55 (UL Type 12) drive type -210A-7
- Deratings for special settings in the drive control program
- Ex motor, sine filter, low noise
- High speed mode
- Fuses (IEC)
- gG fuses (frames R1 to R9)
- Quick guide for selecting between gG and aR fuses
- Calculating the short-circuit current of the installation
- Fuses (UL)
- Dimensions, weights and free space requirements
- Free space requirements
- Losses, cooling data and noise
- Cooling air flow and heat dissipation for flange mounting (option +C135)
- Terminal and lead-through data for the power cables
- UL listed cable lugs and tools
- Electrical power network specification
- Control unit (ZCU-12) connection data
- Efficiency
- Materials
- CE marking
- Compliance with the European RoHS Directive
- Compliance with the EN 61800-3:2004
- Category C3
- UL marking
- RCM marking
- Disclaimer
- Frame R1 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP21, UL Type 1)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP21, UL Type 1)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP21, UL Type 1)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP21, UL Type 1)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP21, UL Type 1)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP21, UL Type 1)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP21, UL Type 1)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP21, UL Type 1)
- Frame R9 (IP55, UL Type 12)
- Contents of this chapter
- Compliance with the European Machinery Directive
- Activation switch
- Dual-channel connection
- Single-channel connection
- Multiple drives (internal power supply)
- Multiple drives (external power supply)
- Operation principle
- Maintenance
- Competence
- Abbreviations
- Selecting a custom resistor
- Minimizing electromagnetic interference
- Protecting the system against thermal overload
- Protecting the resistor cable against short-circuits
- Technical data
- Degree of protection and thermal constant of the resistors
- JBR-03
- SACE08RE44
- SACE15RE13 and SACE15RE22
- SAFUR125F500 and SAFUR200F500
- du/dt filter types
- Sine filters
- Product and service inquiries
ACS880-01 Series
Table of contents
- List of related manuals
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- What this chapter contains
- Licensing
- Contents of the manual
- Local control vs. external control
- External control
- Operating modes of the drive
- Speed control mode
- Contents of this chapter
- Drive start-up
- ESP application minimum configuration
- Backspin supervision
- Backspin speed observer constraints
- Starting the motor
- Kick-start
- Current pulse-start
- ESP production mode
- Automatic process control mode
- Underload and overload protection
- Underload ride through recovery sequence
- Overload recovery sequence
- Motor voltage control
- Pump impeller cleaning
- Pump curves
- Drive configuration and programming
- Adaptive programming
- Control interfaces
- Programmable relay outputs
- Fieldbus control
- Master/follower functionality
- External controller interface
- Control of a supply unit (LSU)
- Motor control
- Constant speeds/frequencies
- Speed controller autotune
- Oscillation damping
- Resonance frequency elimination
- Encoder support
- Jogging
- Scalar motor control
- Autophasing
- Flux braking
- DC magnetization
- Hexagonal motor flux pattern
- Application control
- Motor potentiometer
- Mechanical brake control
- DC voltage control
- Voltage control and trip limits
- Brake chopper
- Safety and protections
- Motor thermal protection
- Thermal protection of motor cable
- Automatic fault resets
- Other programmable protection functions
- Diagnostics
- Energy saving calculators
- Miscellaneous
- User lock
- Reduced run function
- du/dt filter support
- Factory macro
- Default control connections for the Factory macro
- Hand/Auto macro
- Default control connections for the Hand/Auto macro
- PID control macro
- Default parameter settings for the PID control macro
- Default control connections for the PID control macro
- Sensor connection examples for the PID control macro
- Torque control macro
- Default control connections for the Torque control macro
- Sequential control macro
- Selection of constant speeds
- Default control connections for the Sequential control macro
- Fieldbus control macro
- Terms and abbreviations
- Summary of parameter groups
- Parameter listing
- Input references
- Warnings and faults
- Control and status words
- System info
- ESP signals
- Standard DI, RO
- Standard DIO, FI, FO
- Standard AI
- Standard AO
- I/O extension module 1
- I/O extension module 2
- I/O extension module 3
- Operation mode
- Start/stop/direction
- Start/stop mode
- Speed reference selection
- Speed reference ramp
- Speed reference conditioning
- Speed control
- Torque reference chain
- Frequency reference chain
- Limits
- Fault functions
- Supervision
- Generic timer & counter
- Load analyzer
- User load curve
- Process PID set 1
- Process PID set 2
- Energy efficiency
- Monitoring/scaling settings
- Data storage
- Panel port communication
- Fieldbus adapter (FBA)
- FBA A settings
- FBA B settings
- Embedded fieldbus
- DDCS communication
- D2D and DDCS transmit data
- D2D and DDCS receive data
- ESP control
- ESP reference setup
- ESP automatic control
- Load protection
- Voltage control
- Pump cleaning
- Q-H pump curves
- Feedback selection
- Encoder module settings
- Encoder 1 configuration
- Encoder 2 configuration
- LSU control
- HW configuration
- System
- User motor parameters
- Motor data
- Safety
- Fieldbus addresses
- Parameter groups 1...9
- Parameter groups 10...99
- Pure events
- Other data loggers
- QR Code generation for mobile service application
- Warning messages
- Fault messages
- Connecting the fieldbus to the drive
- Setting up the embedded fieldbus interface
- Setting the drive control parameters
- Basics of the embedded fieldbus interface
- Control word and Status word
- Register addressing
- About the control profiles
- The ABB Drives profile
- Status Word
- State transition diagram
- References
- Actual values
- Modbus holding register addresses
- The Transparent profile
- Modbus function codes
- Exception codes
- Coils (0xxxx reference set)
- Discrete inputs (1xxxx reference set)
- Error code registers (holding registers 400090...400100)
- Basics of the fieldbus control interface
- Contents of the fieldbus Control word (ABB Drives profile)
- Contents of the fieldbus Status word (ABB Drives profile)
- The state diagram (ABB Drives profile)
- Setting up the drive for fieldbus control
- Parameter setting example: FPBA (PROFIBUS DP)
- Speed reference source selection I
- Speed reference source selection II
- Speed reference ramping and shaping
- Motor feedback configuration
- Load feedback and position counter configuration
- Speed error calculation
- Speed controller
- Torque reference source selection and modification
- Operating mode selection
- Reference selection for torque controller
- Torque limitation
- Torque controller
- Frequency reference selection
- Frequency reference modification
- Process PID setpoint and feedback source selection
- Process PID controller
- Master/Follower communication I (Master)
- Master/Follower communication II (Follower)
- Product and service inquiries
ACS880-01 Series
Table of contents
- Table Of Contents
- What this chapter contains
- Disclaimer
- Contents of this chapter
- Materials of frames R1 to R3
- Materials of frame R4
- Materials of frame R5
- Materials of frames R6 to R7 and R8 to R9
- Materials of the control unit
- Materials of the control panel
- Product manuals and sales brochures
- Manufacturing
- Mechanical shredding
- A recycling example
- Product and service inquiries
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