3PERIODIC CHECKS AND ADJUSTMENTSPERIODIC MAINTENANCE .........................................................................3-1INTRODUCTION ....................................................................................3-1PERIODIC MAINTENANCE AND LUBRICATION CHART.....................3-1ENGINE.........................................................................................................3-4ADJUSTING THE VALVE CLEARANCE ................................................3-4SYNCHRONIZING THE THROTTLE BODIES .......................................3-7ADJUSTING THE EXHAUST GAS VOLUME.........................................3-8ADJUSTING THE THROTTLE CABLE FREE PLAY ..............................3-9CHECKING THE SPARK PLUGS.........................................................3-10MEASURING THE COMPRESSION PRESSURE ...............................3-11CHECKING THE ENGINE OIL LEVEL .................................................3-12CHANGING THE ENGINE OIL.............................................................3-12MEASURING THE ENGINE OIL PRESSURE .....................................3-13ADJUSTING THE CLUTCH CABLE FREE PLAY ................................3-14REPLACING THE AIR FILTER ELEMENT ...........................................3-15CHECKING THE THROTTLE BODY JOINTS ......................................3-16CHECKING THE FUEL LINE ...............................................................3-16CHECKING THE CRANKCASE BREATHER HOSE ............................3-17CHECKING THE EXHAUST SYSTEM .................................................3-17ADJUSTING THE EXUP CABLES .......................................................3-18CHECKING THE EXUP SERVO MOTOR.............................................3-19CHECKING THE COOLANT LEVEL ....................................................3-19CHECKING THE COOLING SYSTEM .................................................3-20CHANGING THE COOLANT ................................................................3-20CHASSIS ....................................................................................................3-23ADJUSTING THE FRONT DISC BRAKE .............................................3-23ADJUSTING THE REAR DISC BRAKE ...............................................3-23CHECKING THE BRAKE FLUID LEVEL ..............................................3-24CHECKING THE FRONT BRAKE PADS..............................................3-24CHECKING THE REAR BRAKE PADS ................................................3-25CHECKING THE FRONT BRAKE HOSES...........................................3-25CHECKING THE REAR BRAKE HOSE ...............................................3-25ADJUSTING THE REAR BRAKE LIGHT SWITCH ..............................3-25BLEEDING THE HYDRAULIC BRAKE SYSTEM .................................3-26ADJUSTING THE SHIFT PEDAL .........................................................3-27ADJUSTING THE DRIVE CHAIN SLACK ............................................3-27LUBRICATING THE DRIVE CHAIN......................................................3-28CHECKING AND ADJUSTING THE STEERING HEAD ......................3-28CHECKING THE FRONT FORK ..........................................................3-30ADJUSTING THE FRONT FORK LEGS ..............................................3-30ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY................3-32CHECKING THE TIRES .......................................................................3-33CHECKING THE WHEELS ..................................................................3-35CHECKING AND LUBRICATING THE CABLES ..................................3-35LUBRICATING THE LEVERS...............................................................3-35LUBRICATING THE PEDAL .................................................................3-36LUBRICATING THE SIDESTAND.........................................................3-36Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keysemail: info@motomatrix.co.uk