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ABB ACS 800 Series manuals

ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Audio & Video Accessories
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: DC Drives
Table of contents
  1. What this Chapter Contains
  2. Installation and Maintenance Work
  3. Operation
  4. Permanent Magnet Motor
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Contents
  9. Installation and Commissioning Flowchart
  10. Inquiries
  11. Type Code
  12. Product Ordering — Special Note
  13. Before Installation
  14. Fastening the Cabinet to the Floor and Wall
  15. Electric Welding
  16. Permanent Magnet Synchronous Motor
  17. Thermal Overload and Short-Circuit Protection
  18. Emergency Stop Devices
  19. Prevention of Unexpected Start (ACS800-07/U7 only)
  20. Selecting the Power Cables
  21. Power Factor Compensation Capacitors
  22. Equipment Connected to the Motor Cable
  23. Disturbances in Case of Inductive Loads
  24. Selecting the Control Cables
  25. Connection of a Motor Temperature Sensor to the Drive I/O
  26. Electrical Installation
  27. Checking the Insulation of the Assembly
  28. Example Wiring Diagram
  29. Power Cable Connection Diagram
  30. Connecting the Power Cables
  31. Connecting the Control Cables
  32. Installation of Optional Modules
  33. Layout Drawing of Factory Installed Optional Equipment
  34. RMIO board specifications
  35. Checklist
  36. Start-Up Procedure
  37. Checking and Replacing the Air Filters
  38. Exhaust Filter for UL Type 12
  39. Heatsink
  40. Replacing the Cabinet Fan
  41. Layout of the Drive Module
  42. Capacitors
  43. Replacing the Drive Module
  44. LEDs
  45. Free Space Around the Unit
  46. Input Power Connection
  47. Cooling
  48. Materials
  49. CE Marking
  50. Equipment Warranty and Liability
  51. Dimensional Drawings
  52. ACS800-PC and ACS800-07/U7
  53. Brake Circuit Commissioning
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: DC Drives
Table of contents
  1. ACS800-07 manuals
  2. What this chapter contains
  3. Installation and maintenance work
  4. Grounding
  5. Operation
  6. Permanent magnet motor drives
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table of contents
  15. Contents
  16. Installation and commissioning flowchart
  17. Terms and abbreviations
  18. Single-line circuit diagram of the drive, example 1
  19. Single-line circuit diagram of the drive, example 2
  20. Layout drawing, example 1
  21. Layout drawing, example 2
  22. Swing-out frame
  23. Power connections and control interfaces of the drive
  24. Controls of the inverter unit (and motor)
  25. Controls of the supply unit
  26. Control panel
  27. Fieldbus
  28. Type designation
  29. Moving the unit
  30. by fork-lift or pallet truck
  31. Final placement of the unit
  32. Before installation
  33. Installation procedure
  34. Fastening the cabinet to the floor (Non-marine units)
  35. Holes inside the cabinet
  36. Fastening the unit to the floor and wall (Marine units)
  37. Joining the shipping splits
  38. Connecting the DC busbars and the PE busbar
  39. DC busbars
  40. Miscellaneous
  41. Cooling air intake through bottom of cabinet
  42. Electric welding
  43. Protecting the motor insulation and bearings
  44. Permanent magnet synchronous motor
  45. Thermal overload and short-circuit protection
  46. Ground fault protection
  47. Prevention of unexpected start-up
  48. Safe torque off
  49. Selecting the power cables
  50. Alternative power cable types
  51. Conduit
  52. Power factor compensation capacitors
  53. Before opening an output contactor (in the DTC motor control mode)
  54. Selecting the control cables
  55. Connection of a motor temperature sensor to the drive I/O
  56. Routing the cables
  57. Electrical installation
  58. Motor and motor cable
  59. or main breaker (no option +F253 or +F255)
  60. Twelve-pulse connection, two DSU modules in parallel
  61. Connection procedure
  62. Phase 2 – Installing the cables
  63. Phase 3 – Replacing the module
  64. Use of the dual-cable screw lug connector
  65. or main breaker (option +F253 or +F255)
  66. Motor connection – Units without common motor terminal cubicle (no option +H359)
  67. Motor connection – Units with common motor terminal cubicle (option +H359)
  68. Control connections
  69. Installation of optional modules and PC
  70. Connections and tap settings of the auxiliary voltage transformer of the drive
  71. voltage transformer of the DSU module
  72. External control connections (non-US)
  73. External control connections (US)
  74. RMIO board specifications
  75. Relay outputs
  76. Installation checklist
  77. Start-up procedure
  78. Connecting voltage to input terminals and auxiliary circuit
  79. Setting up the supply unit control program
  80. Redundancy (Reduced run capability)
  81. Removing an inverter module and selecting the Reduced run feature
  82. Replacing the PPCS branching unit (APBU-xx) memory backup battery
  83. Checking and replacing the air filters
  84. Cooling fans
  85. Replacing the fan of the inverter and brake module
  86. Replacing the fans in the auxiliary control cubicle
  87. Replacing the fan in the incoming cubicle with the main breaker (option +F255)
  88. Replacing the additional fans in the IP54 / UL type 12 drives (+B055 and +B059)
  89. Heatsinks
  90. Safety function checks in the maintenance routine
  91. Other LEDs of the drive
  92. Symbols
  93. ACS800-07 (+V992) frame sizes and power module types
  94. AC fuses
  95. DC fuses at inverter module input
  96. Input power connection
  97. Motor connection
  98. Efficiency
  99. Cooling
  100. Materials
  101. Applicable standards
  102. CE marking
  103. Second environment (PDS of category C3)
  104. C-tick" marking
  105. Second environment
  106. Cabinet line-ups
  107. D4 + 2×R8i
  108. D4 + 4×R8i
  109. D4 + 6×R8i
  110. Frame size 1×D4 + 2×R8i
  111. Frame size 1×D4 + 2×R8i (with a main switch-disconnector +F253)
  112. Frame size 1×D4 + 2×R8i (with top entry/exit)
  113. Frame size 2×D4 + 2×R8i
  114. Frame size 2×D4 + 2×R8i (with a main switch-disconnector +F253)
  115. Frame size 2×D4 + 3×R8i
  116. Frame size 2×D4 + 3×R8i (with a main switch-disconnector +F253)
  117. Frame size 2×D4 + 3×R8i (with a main breaker +F255)
  118. Frame size 3×D4 + 4×R8i (with a main switch-disconnector +F253)
  119. Frame size 3×D4 + 4×R8i (with a main breaker +F255)
  120. Common motor terminal cubicle
  121. Chopper/Resistor combinations – Technical data
  122. Verifying the capacity of the braking equipment
  123. Calculating the maximum braking power (P br )
  124. Example 3
  125. Custom resistor installation and wiring
  126. Brake circuit commissioning
  127. Product training
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Controller
Table of contents
  1. ACS800 Single Drive Manuals
  2. What this chapter contains
  3. Installation and maintenance work
  4. Grounding
  5. Mechanical installation and maintenance
  6. Printed circuit boards
  7. Operation
  8. Permanent magnet motor
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Contents
  16. Installation and commissioning flowchart
  17. Product and service inquiries
  18. Type code
  19. Main circuit and control
  20. Unpacking the unit
  21. Delivery check
  22. Free space around the unit
  23. Mounting the drive on the wall
  24. Cabinet installation
  25. Unit above another
  26. Protecting the motor insulation and bearings
  27. Requirements table
  28. Permanent magnet synchronous motor
  29. Supply connection
  30. Thermal overload and short-circuit protection
  31. Protection against short-circuit inside the drive or in the supply cable
  32. Ground fault protection
  33. Selecting the power cables
  34. Alternative power cable types
  35. Additional US requirements
  36. Equipment connected to the motor cable
  37. Protecting the relay output contacts and attenuating disturbances in case of inductive loads
  38. Selecting the control cables
  39. Connection of a motor temperature sensor to the drive I/O
  40. Control cable ducts
  41. Checking the insulation of the assembly
  42. Connecting the power cables
  43. Conductor stripping lengths
  44. Wall installed units (US version)
  45. Warning sticker
  46. Frame size R5
  47. Frame size R6
  48. Connecting the control cables
  49. degrees grounding
  50. Cabling of I/O and fieldbus modules
  51. Fastening the control cables and covers
  52. Circuit diagram
  53. Dimensional drawing
  54. AGPS-11C board specifications
  55. External control connections (non-US)
  56. External control connections (US)
  57. RMIO board specifications
  58. Relay outputs
  59. Checklist
  60. Heatsink
  61. Fan replacement (R4)
  62. Fan replacement (R5)
  63. Fan replacement (R6)
  64. Replacement (R4, R5)
  65. LEDs
  66. Symbols
  67. Derating
  68. Frame sizes R5 and R6
  69. Fuse tables for frame sizes R5 and R6
  70. Ultrarapid (aR) fuses
  71. Quick guide for selecting between gG and aR fuses
  72. Cable types
  73. Cable entries
  74. NEMA data
  75. Fuses
  76. Input power connection
  77. Cooling
  78. Materials
  79. CE marking
  80. Second environment (drive of category C3)
  81. C-tick" marking
  82. UL/CSA markings
  83. Frame size R2 (IP 21, UL type
  84. Frame size R6 (IP 21, UL type 1), -205-3 and -255-5 units
  85. Dimensional drawings (USA)
  86. Selecting the correct drive/chopper/resistor combination
  87. Resistor installation and wiring
  88. Protection of frame sizes R2 to R5 (ACS800-01/U1)
  89. Brake circuit commissioning
  90. Connecting +24 V external power supply
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Controller
Table of contents
  1. ACS800 Single Drive Manuals
  2. What this chapter contains
  3. Installation and maintenance work
  4. Grounding
  5. Mechanical installation and maintenance
  6. Printed circuit boards
  7. Operation
  8. Permanent magnet motor
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Contents
  16. Installation and commissioning flowchart
  17. Inquiries
  18. Terms
  19. AC voltage and current waveforms
  20. Main circuit and control interfaces diagram
  21. Fieldbus control of the line-side converter
  22. Connection diagram of the RMIO board in the line-side converter
  23. Type code
  24. Unpacking the unit
  25. Moving the unit
  26. Before installation
  27. Mounting the drive on the wall
  28. Preventing cooling air recirculation
  29. Unit above another
  30. Protecting the motor insulation and bearings
  31. Requirements table
  32. Permanent magnet synchronous motor
  33. Supply connection
  34. Thermal overload and short-circuit protection
  35. Short-circuit protection
  36. Ground fault protection
  37. Prevention of Unexpected Start
  38. Selecting the power cables
  39. Alternative power cable types
  40. Additional US requirements
  41. Equipment connected to the motor cable
  42. Protecting the relay output contacts and attenuating disturbances in case of inductive loads
  43. Selecting the control cables
  44. Connection of a motor temperature sensor to the drive I/O
  45. Control cable ducts
  46. IT (ungrounded) systems
  47. Connecting the power cables
  48. Conductor stripping lengths
  49. Wall installed units (US version)
  50. Warning sticker
  51. Connecting the control cables
  52. degrees grounding
  53. Cabling of I/O and fieldbus modules
  54. Fastening the control cables and covers
  55. Circuit diagram
  56. Dimensional drawing
  57. Note on external power supply
  58. External control connections (non-US)
  59. External control connections (US)
  60. RMIO board specifications
  61. Relay outputs
  62. Control panel
  63. To control the motor-side converter
  64. Parameters
  65. ACS800-31/U31 specific parameters in the IGBT Supply Control Program
  66. AUTOMATIC RESET
  67. Fixed parameters with the ACS800-31 and ACS800-U31
  68. Heatsink
  69. Fan replacement (R5, R6)
  70. Replacement (R6)
  71. IEC data
  72. Symbols
  73. Mains cable fuses
  74. Cable types
  75. NEMA data
  76. Input cable fuses
  77. Input power connection
  78. Motor connection
  79. Ambient conditions
  80. Materials
  81. CE marking
  82. Second environment (drive of category C3)
  83. C-tick" marking
  84. UL/CSA markings
  85. Dimensional drawings
  86. Frame size R5 (IP21, UL type open, UL type 1)
  87. Frame size R6 (IP21, UL type open, UL type 1)
  88. External brake chopper and resistor(s) for the ACS800-31/U31
  89. Brake chopper and resistor installation
  90. Brake circuit commissioning
  91. Connecting +24 V external power supply
  92. RMIO board of the line-side converter
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Servo Drives
Table of contents
  1. ACS800 Single Drive Manuals
  2. What this chapter contains
  3. Installation and maintenance work
  4. Grounding
  5. Operation
  6. Permanent magnet motor drives
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Installation and commissioning flowchart
  14. Product and service inquiries
  15. Terms and abbreviations
  16. Swing-out frame
  17. Cabling direction
  18. Single-line circuit diagram of the drive
  19. Controls
  20. Supply unit control electronics
  21. Reading and setting of values (page 1 of
  22. Terminal blocks
  23. Digital input and relay output terminals
  24. Emergency stop input
  25. Earth (ground) current function
  26. Power loss ride-through function
  27. Motor control
  28. Type code
  29. Moving the unit
  30. by fork-lift or pallet truck
  31. Final placement of the unit
  32. Before installation
  33. Installation procedure
  34. Fastening the cabinet to the floor (Non-marine units)
  35. Holes inside the cabinet
  36. Fastening the unit to the floor and wall (Marine units)
  37. Joining the shipping splits
  38. Connecting the DC busbars and the PE busbar
  39. DC busbars
  40. Miscellaneous
  41. Cooling air intake through bottom of cabinet
  42. Electric welding
  43. Protecting the motor insulation and bearings
  44. Requirements table
  45. Permanent magnet synchronous motor
  46. Thermal overload protection of the motor
  47. Emergency stop devices
  48. Alternative power cable types
  49. Conduit
  50. Power factor compensation capacitors
  51. Relay output contacts and inductive loads
  52. Selecting the control cables
  53. Connection of a motor temperature sensor to the drive I/O
  54. Control cable ducts
  55. Electrical installation
  56. IT (ungrounded) systems
  57. Input power connection – Units without load switch-disconnector or air circuit breaker
  58. pulse connection, two supply modules in parallel
  59. Connection procedure
  60. Use of the dual-cable screw lug connector
  61. Input power connection – Units with load switch-disconnector or air circuit breaker
  62. Motor connection – Units without common motor terminal cubicle
  63. Motor connection – Units with common motor terminal cubicle
  64. Control connections
  65. Installation of optional modules and PC
  66. Connections and tap settings of the auxiliary voltage transformer
  67. Note on external power supply
  68. External control connections (non-US)
  69. External control connections (US)
  70. RMIO board specifications
  71. Relay outputs
  72. Installation checklist
  73. Start-up procedure
  74. Starting the supply unit
  75. Maintenance intervals
  76. Replacing the PPCS branching unit (APBU-xx) memory backup battery
  77. Checking and replacing the air filters
  78. Cooling fans
  79. Inverter module fan replacement
  80. Control and I/O cubicle cooling fans
  81. Air circuit breaker cubicle fans
  82. Heatsinks
  83. Other LEDs of the drive
  84. Symbols
  85. ACS800-07 frame sizes and power module types
  86. Internal AC fuses
  87. DC fuses at inverter module input
  88. Input power connection
  89. Motor connection
  90. Efficiency
  91. Cooling
  92. Materials
  93. CE marking
  94. Second environment
  95. C-tick" marking
  96. Cabinet line-ups
  97. Frame size 1×D4 + 2×R8i
  98. Frame size 1×D4 + 2×R8i (with load switch-disconnector)
  99. Frame size 1×D4 + 2×R8i (with top entry/exit)
  100. Frame size 2×D4 + 2×R8i
  101. Frame size 2×D4 + 2×R8i (with load switch-disconnector)
  102. Frame size 2×D4 + 3×R8i
  103. Frame size 2×D4 + 3×R8i (with load switch-disconnector)
  104. Frame size 2×D4 + 3×R8i (with air circuit breaker)
  105. Frame size 3×D4 + 4×R8i
  106. Frame size 3×D4 + 4×R8i (with load switch-disconnector)
  107. Frame size 3×D4 + 4×R8i (with air circuit breaker)
  108. Common motor terminal cubicle
  109. Chopper/Resistor combinations – Technical data
  110. Verifying the capacity of the braking equipment
  111. Calculating the maximum braking power (P br )
  112. Example 3
  113. Custom resistor installation and wiring
  114. Brake circuit commissioning
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Controller
Table of contents
  1. ACS800 Single Drive Manuals
  2. What this chapter contains
  3. Installation and maintenance work
  4. Grounding
  5. Mechanical installation and maintenance
  6. Printed circuit boards
  7. Operation
  8. Permanent magnet motor
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Installation and commissioning flowchart
  16. Product and service inquiries
  17. Enclosure extension
  18. Main circuit and control
  19. Protecting the motor insulation and bearings
  20. Requirements table
  21. Permanent magnet synchronous motor
  22. Supply connection
  23. Thermal overload and short-circuit protection
  24. Protection against short-circuit inside the drive or in the supply cable
  25. Ground fault protection
  26. Power-loss ride-through function
  27. Prevention of Unexpected Start
  28. Selecting the power cables
  29. Alternative power cable types
  30. Additional US requirements
  31. Equipment connected to the motor cable
  32. Protecting the relay output contacts and attenuating disturbances in case of inductive loads
  33. Selecting the control cables
  34. Connection of a motor temperature sensor to the drive I/O
  35. Control cable ducts
  36. Before installation
  37. Requirements for the installation site
  38. IT (ungrounded) systems
  39. Power cable connection diagram
  40. Installation procedure
  41. Mounting orientation c (lifting from above)
  42. Mounting orientation d (optional enclosure extension included)
  43. Connecting the power cables
  44. Enclosure extension layout
  45. Main wiring diagram
  46. Routing the control/signal cables inside the cubicle
  47. Units with enclosure extension
  48. Connecting the control cables
  49. Settings of the cooling fan transformer
  50. Pulse encoder module cabling
  51. Fill-in user connections diagram
  52. Wiring diagram template
  53. Note on external power supply
  54. External control connections (non-US)
  55. External control connections (US)
  56. RMIO board specifications
  57. Relay outputs
  58. Checklist
  59. Layout
  60. Heatsink
  61. Replacing the fan(s) of the enclosure extension
  62. Replacing the fan (R7)
  63. Replacing the fan (R8)
  64. Capacitors
  65. Replacing the capacitor pack (R8)
  66. Module replacement of units with the enclosure extension
  67. LEDs
  68. Symbols
  69. Fuses
  70. Fuse tables
  71. gG fuses
  72. Quick guide for selecting between gG and aR fuses
  73. Cable types
  74. Cable entries
  75. NEMA data
  76. Input power connection
  77. Cooling
  78. Materials
  79. CE marking
  80. Second environment (drive of category C3)
  81. C-tick" marking
  82. UL/CSA markings
  83. Dimensional drawings
  84. Frame size R7
  85. Frame size R8
  86. Frame size R7 with enclosure extension – bottom entry
  87. Frame size R7 with enclosure extension – top entry
  88. Frame size R8 with enclosure extension – bottom entry
  89. Frame size R8 with enclosure extension – top entry
  90. Optional brake chopper and resistor(s) for the ACS800-01/U1
  91. ACS800-07/U7
  92. Resistor installation and wiring
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Controller
Table of contents
  1. ACS800 Single Drive Manuals
  2. What this chapter contains
  3. Installation and maintenance work
  4. Grounding
  5. Mechanical installation and maintenance
  6. Operation
  7. Permanent magnet motor
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Contents
  15. Installation and commissioning flowchart
  16. Product and service inquiries
  17. Terms and abbreviations
  18. Type code
  19. Main circuit and control
  20. Free space around the unit
  21. Cooling and degrees of protection
  22. Preventing the recirculation of hot air
  23. Inside the cabinet
  24. Cabinet heaters
  25. Control panel mounting platform kit (RPMP)
  26. Unpacking the unit
  27. Delivery check
  28. Installation procedure
  29. Flange mounting
  30. Protecting the motor insulation and bearings
  31. Requirements table
  32. Permanent magnet synchronous motor
  33. EEA / Europe
  34. Thermal overload protection of the motor
  35. Ground fault protection
  36. Prevention of Unexpected Start
  37. Selecting the power cables
  38. Alternative power cable types
  39. Additional US requirements
  40. Power factor compensation capacitors
  41. Before opening a contactor (DTC control mode selected)
  42. Selecting the control cables
  43. Connection of a motor temperature sensor to the drive I/O
  44. Control cable ducts
  45. IT (ungrounded) systems
  46. Power cable connection
  47. Grounding the motor cable shield at the motor end
  48. Frame sizes R2 to R4
  49. Power cable protection
  50. Frame size R6
  51. Connecting the control cables
  52. degrees grounding
  53. Cabling of I/O and fieldbus modules
  54. Installation of optional modules and PC
  55. Prevention of Unexpected Start, AGPS board
  56. External control connections (non-US)
  57. External control connections (US)
  58. RMIO board specifications
  59. Relay outputs
  60. Checklist
  61. Fan replacement (R2, R3)
  62. Fan replacement (R4)
  63. Fan replacement (R5)
  64. Fan replacement (R6)
  65. Replacement (R4, R5)
  66. Symbols
  67. Derating
  68. Fuses
  69. Frame sizes R5 and R6
  70. Calculation example
  71. gG fuses
  72. Ultrarapid (aR) fuses
  73. Quick guide for selecting between gG and aR fuses
  74. Cable types
  75. Cable entries
  76. NEMA data
  77. Motor connection
  78. AGPS-11C
  79. Materials
  80. CE marking
  81. Second environment (drive of category C3)
  82. C-tick" marking
  83. UL/CSA markings
  84. Product protection in the US
  85. Frame size R2 (with optional control panel)
  86. Frame size R3 (with optional control panel)
  87. Frame size R4 (with optional control panel)
  88. Frame size R5 (with optional control panel)
  89. Frame size R6 (with optional control panel)
  90. Flange mounting kits
  91. Flange mounting kit for frame size R2
  92. Flange mounting kit for frame size R3
  93. Flange mounting kit for frame size R4
  94. Flange mounting kit for frame size R5
  95. Flange mounting kit for frame size R6
  96. AGPS board
  97. Optional brake chopper and resistor(s)
  98. Resistor installation and wiring
  99. Protection of frame sizes R2 to R5
  100. Protection of frame size R6
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: DC Drives
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Inverter
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. What this chapter contains
  8. Related publications
  9. Terms and abbreviations
  10. Inverter module hardware
  11. Cabinet layout
  12. Frames R6i and R7i
  13. Frame R8i and multiples
  14. Module layout
  15. Control interfaces
  16. Type code
  17. Frame R2i to R5i
  18. Layout examples
  19. Installation without mounting plate 64138375
  20. Single R8i module in a Rittal TS 8 cubicle
  21. Two R8i modules in a Rittal TS 8 cubicle
  22. Three R8i modules in a Rittal TS 8 cabinet
  23. Three R8i modules side by side
  24. Checking the insulation of the assembly
  25. Power connections – Frame R2i to R5i
  26. Conductor stripping lengths
  27. Frame R2i to R4i power connections
  28. Frame R5i power connections
  29. Power connections – Frames R6i and R7i
  30. DC and motor connections
  31. Installation of common mode filters
  32. Power connections – Frame R8i and multiples
  33. Charging circuit
  34. Direct motor cabling
  35. Common motor terminal cubicle
  36. Control connections
  37. Frame R5i
  38. Frame R6i, R7i, R8i and multiples
  39. R6i/R7i connectors
  40. R8i connectors
  41. degrees grounding of I/O cables
  42. Cabling of I/O and fieldbus modules
  43. Installation of optional modules and PC
  44. Installation of NLMD-01 LED Monitoring Display
  45. Wiring
  46. Earthing
  47. Connecting +24 V external power supply
  48. Checklist
  49. External control connections (non-US)
  50. External control connections (US)
  51. RMIO board specifications
  52. Relay outputs
  53. Maintenance intervals
  54. Cooling fans
  55. Fan replacement (R5i)
  56. Fan replacement (R8i)
  57. Power connections (R8i)
  58. Frame size R8i and multiples
  59. DC fuses and fuse bases; DC switch fuses
  60. Inclined mounting plates for R2i to R5i modules
  61. Installation parts for R8i modules
  62. DC busbar kits
  63. Upper and lower guides
  64. Cabinet ventilation kits
  65. PPCS branching units for n×R8i inverter units
  66. Symbols
  67. Dimensions, noise, DC capacitance
  68. Power loss and cooling characteristics
  69. Cable terminals
  70. Efficiency
  71. Materials
  72. Auxiliary power consumptions
  73. R4i – Block diagram
  74. R5i – Block diagram
  75. Example – Three frame R2i to R5i inverter units
  76. Frame R6i and R7i
  77. R6i – Charging circuit
  78. R7i – Charging circuit
  79. I/O and control
  80. Cooling fan control (inverter modules without optional speed-controlled fan)
  81. Example – Emergency stop (Category 1)
  82. Example – Prevention of unexpected start
  83. Frame R2i
  84. Mounting plate (vertical)
  85. Airflow guide for vertical mounting
  86. Mounting plate (inclined)
  87. Frame R3i
  88. Frame R4i
  89. Main dimensions and clearances of module (including fan)
  90. Cooling fan dimensions
  91. Mounting plate (Kit #64138375)
  92. Combined mounting plate/air baffle
  93. Frame R8i
  94. Quick connector chassis socket kits
  95. Kit #68239435
  96. Kit #68242231
  97. Module guiding parts
  98. Rear upper guide
  99. Lower guide
  100. Crossmembers
  101. Front crossmember, 3 modules side by side (included in kit #68259541)
  102. Rear crossmember, 3 modules side by side (included in kit #68259541)
  103. Fuse/Fuse switch mounting plates
  104. Mounting plate, two R8i modules in a Rittal TS 8 cubicle (included in kit #68283035)
  105. Air baffles
  106. Air baffle, two R8i modules in a Rittal TS 8 cubicle (included in kit #68283035)
  107. Module extraction/insertion ramp
  108. Control electronics
  109. NPBU-42C branching unit
  110. APBU-44C branching unit
  111. Fuse bases
  112. OFASA3
  113. Switch fuses, charging control units
  114. OESL 630/32D02
  115. OESL 630/32D04
  116. OESL 630/32D06
  117. ASFC-21C switch fuse controller
  118. NCHM-11/21 charging control unit
  119. Diverse
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Controller
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Chapter overview
  8. Product and service inquiries
  9. How to perform the ID Run
  10. Control panel
  11. Panel operation mode keys and displays
  12. Drive control with the panel
  13. How to set speed reference
  14. Actual signal display mode
  15. How to display the full name of the actual signals
  16. How to display and reset an active fault
  17. Parameter mode
  18. How to adjust a source selection (pointer) parameter
  19. Function mode
  20. How to download data from the panel to a drive
  21. Drive selection mode
  22. Reading and entering packed boolean values on the display
  23. External control
  24. Block diagram: start, stop, direction source for EXT1
  25. Reference types and processing
  26. Programmable analog inputs
  27. Programmable analog outputs
  28. Programmable digital inputs
  29. Programmable relay outputs
  30. Actual signals
  31. Motor identification
  32. Automatic Start
  33. Flux Braking
  34. Flux Optimization
  35. Speed controller tuning
  36. Speed control performance figures
  37. Programmable protection functions
  38. Settings
  39. Ground Fault Protection
  40. Preprogrammed Faults
  41. Overfrequency
  42. Motor temperature measurement through the standard I/O
  43. Motor temperature measurement through the analog I/O extension
  44. Adaptive Programming using the function blocks
  45. General
  46. Checklist for a quick start-up
  47. Installation
  48. Master/Follower link specification
  49. Default control connections
  50. Tension macro
  51. OPEN LP TORQ
  52. Lead-Winder macro
  53. Torque Follower macro
  54. User macros
  55. REFERENCE SELECT
  56. CONSTANT SPEEDS
  57. ANALOG INPUTS
  58. RELAY OUTPUTS
  59. ANALOG OUTPUTS
  60. SYS CTRL INPUTS
  61. LIMITS
  62. START/STOP
  63. ACCEL/DECEL
  64. SPEED CONTROL
  65. TORQ REF CTRL
  66. FLUX CONTROL
  67. FAULT FUNCTIONS
  68. SUPERVISION
  69. INFORMATION
  70. MTR TEMP MEAS
  71. PULSE ENCODER
  72. FIELDBUS DATA
  73. CORE SPEED MATCH
  74. DANCER CONTROLS
  75. TENSION CONTROLS
  76. INERTIA CONTROL
  77. DIA CALC CONTROL
  78. TORQUE MEM CTRL
  79. LEAD CTRL
  80. ADAPT PROG CTRL
  81. ADAPTIVE PROGRAM
  82. USER CONSTANTS
  83. DATASET INPUT SEL
  84. DATASET OUTPUT SEL
  85. OPTION MODULES
  86. START-UP DATA
  87. Redundant fieldbus control
  88. Setting up communication through a fieldbus adapter module
  89. Setting up communication through the Standard Modbus Link
  90. Modbus addressing
  91. Setting up communication through Advant controller
  92. Table 1 Setting up communication
  93. The fieldbus control interface
  94. The Control Word and the Status Word
  95. Communication profiles
  96. Table 4 DataSet 1 Word 3 - Fieldbus Aux Cmd Wd (Actual Signal 06.03)
  97. Table 5 Main Status Word (Actual Signal 02.26)
  98. Table 6 Auxiliary Status Word 4 (Actual Signal 02.28)
  99. Table 8 Pack Status Bits (Actual Signal 03.15)
  100. Table 9 Alarm Word 1 (Actual Signal 02.15)
  101. Table 11 Alarm Word 3 (Actual Signal 02.17)
  102. Table 13 Fault Word 2 (Actual Signal 02.19)
  103. Table 15 System Fault Word (Actual Signal 02.21)
  104. Table 16 INT Fault Info Word (Actual Signal 02.22)
  105. Table 17 Limit Word 1 (Actual Signal 02.23)
  106. Table 19 Limit Word Inv (Actual Signal 02.41)
  107. Warning messages generated by the drive
  108. Warning messages generated by the control panel
  109. Fault messages generated by the drive
  110. Parameters
  111. Appendix A1: Motor Rotor Inertia, US
  112. Appendix A2: Motor Rotor Inertia, IEC
  113. Figure B-1 Diameter Calculator
  114. Figure B-2 Dancer Control
  115. Figure B-3 Tension Control
  116. Figure B-4 Torque Control
  117. Figure B-5 SPD/TQ Chain 1
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Media Converter
Table of contents
  1. Contents of this chapter
  2. Installation and maintenance work
  3. Grounding
  4. Fibre optic cables
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table of contents
  11. Installation and commissioning flowchart
  12. Terms and abbreviations
  13. Grid-side and rotor-side converters
  14. Voltage and current waveforms
  15. Distortion
  16. Mechanical construction
  17. Single line diagram
  18. Cabinet layout
  19. Grid supply and stator connections
  20. Grid-side converter supply
  21. Functional description
  22. Control boards and optional modules
  23. RAIO-01
  24. Modules
  25. ALCL filter module
  26. BLCL filter module
  27. Heating and cooling
  28. Crowbar resistor
  29. Interboard connection diagram
  30. Cooling and heating logic
  31. Type code
  32. Moving the unit
  33. on rollers
  34. Before installation
  35. Installation procedure
  36. Miscellaneous
  37. Electric welding
  38. Grid connection
  39. DC fuses
  40. Restarting after an emergency stop
  41. Supply line cable connection for low power supply
  42. Cable bus system
  43. Rotor cable connection
  44. Conduit
  45. Relay output contacts and inductive loads
  46. Selecting the control cables
  47. Connection of a generator temperature sensor to the converter I/O
  48. Control cable ducts
  49. Checking the insulation of the assembly
  50. DC and AC busbars
  51. Grid and rotor connections
  52. Grid supply connection
  53. Connection procedure
  54. Control connections
  55. Control unit NDCU-33Cx/RDCU-12C
  56. Voltage and Current Measurement Unit NUIM-61C
  57. Checklist
  58. Connecting voltage to grid terminals and auxiliary circuit
  59. Control program set-up
  60. Maintenance intervals
  61. Rear ventilation filters
  62. Power connections
  63. Converter module fan replacement
  64. Frame R8i – Circuit board compartment fan
  65. Power cabinet cooling fan replacement
  66. BLCL filter fan replacement
  67. Heating heater replacement
  68. Heatsinks
  69. Symbols
  70. AC fuses
  71. Breaker settings
  72. Cable terminals
  73. Ambient conditions
  74. Compliance with the Machinery Directive
  75. Product and service inquiries
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Controller
Table of contents
  1. List of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Introduction
  7. Target audience
  8. Contents of the manual
  9. Cybersecurity disclaimer
  10. Drive configuration
  11. Configuring ACS355 drives
  12. Starting ACS355 drives for PROFINET
  13. ACS355 Minimum required parameter settings for PROFINET
  14. ACS355 More parameters written from PLC to drive (optional)
  15. ACS380 Minimum required parameter settings PROFIBUS DS
  16. Starting ACS380 drives for PROFINET
  17. ACS380 More parameters read from drive to PLC (optional)
  18. Configuring ACS550 drives
  19. Starting ACS550 drives for PROFINET
  20. ACS550 More actual values or parameters to be read from drive to PLC (optional)
  21. Configuring ACS580 drives
  22. ACS580 Minimum required parameter settings for PROFIBUS DP
  23. Starting ACS580 drives for PROFINET
  24. ACS580 Minimum required parameter settings for PROFINET
  25. ACS580 More parameters read from drive to PLC (optional)
  26. ACS800 Minimum required parameter settings for PROFIBUS DP
  27. Starting ACS800 drives for PROFINET
  28. ACS800 Minimum required parameter settings for PROFINET
  29. ACS800 More parameters read from drive to PLC (optional)
  30. ACS850 Minimum required parameter settings for PROFIBUS DP
  31. ACS850 Minimum required parameter settings for PROFINET
  32. ACS850 More parameters read from drive to PLC
  33. ACS880 Minimum required parameter settings for PROFIBUS DP
  34. Starting ACS880 drives for PROFINET
  35. ACS880 Minimum required parameter settings for PROFINET
  36. ACS880 More parameters written from PLC to drive (optional)
  37. ACSM1 Minimum required parameter settings for PROFIBUS DP
  38. Starting ACSM1 drives for PROFINET
  39. ACSM1 Minimum required parameter settings for PROFINET
  40. ACSM1 More parameters read from drive to PLC (optional)
  41. SIMATIC Manager
  42. Setting PG/PC interface
  43. Hardware configuration
  44. Adding Rack and CPU to the hardware
  45. Installing GSD files for ABB drives
  46. Adding drives to PROFINET
  47. Downloading Hardware configuration
  48. PLC libraries for S7-300
  49. Symbol Editor
  50. FB500 ABB_DRIVE_CONTROL_FB
  51. Block variables and data types
  52. Setting the drive in standby mode
  53. Setting the drive in run mode
  54. Downloading a program and setting PLC in run mode
  55. VAT table
  56. FC501 ACS_DRIVE_PZD (optional)
  57. Block variable and data types for FC501
  58. Scalable variables and data types
  59. FC500 ACS_DRIVE_PARA (optional)
  60. TIA portal
  61. Configuring S7-300 PLC
  62. Installing GSD and GSDML file for S7-300 PLC
  63. Adding ABB drives to PROFINET
  64. Downloading configuration to PLC
  65. Copying ABB drive libraries to S7-300 project
  66. Adding PLC tags to S7-300
  67. Adding watch and force tables
  68. FC501 ACS_DRIVE_PZD
  69. FC500 ACS_DRIVE_PARA
  70. Error codes for FB500 and FC500
  71. Configuring S7-1200 and S7-1500 PLC
  72. Installing GSD file for S7-1200 PLC
  73. PLC libraries for S7-1200
  74. Downloading configuration to S7-1200 PLC
  75. Copying ABB drive libraries to S7-1200 project
  76. Adding PLC tags to S7-1200
  77. Block variables and data types for FB500
  78. FB501 ACS_DRIVE_PARA
  79. Block variables and data types for FB501
  80. FB502 ACS_DRIVE_PZD
  81. Block variables and data types for FB502
  82. Further information
  83. Contact us
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Construction Equipment
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Chapter overview
  12. Contents
  13. How to perform the limited start-up (covers only the basic settings)
  14. How to control the drive through the I/O interface
  15. How to perform the ID run
  16. Checklist for controlling the drive from the joystick
  17. Checklist for controlling the drive using Step reference
  18. Safety Control configuration
  19. Brake control configuration
  20. Shaft synchronisation configuration
  21. Load speed control configuration
  22. Panel operation mode keys and displays
  23. Status row – How to read the drive status at a glance
  24. Drive control with the panel
  25. How to set speed reference
  26. Actual signal display mode
  27. How to display the full name of the actual signals
  28. How to display and reset an active fault
  29. Parameter mode
  30. How to adjust a source selection (pointer) parameter
  31. Function mode
  32. How to download data from the panel to a drive
  33. How to set the contrast of the display
  34. Drive selection mode
  35. Reading and entering packed boolean values on the display
  36. Local control
  37. External control
  38. Settings
  39. Block diagram: reference source for EXT1
  40. Zero position of the joystick
  41. Reference types and processing
  42. Programmable analogue inputs
  43. Programmable analogue outputs
  44. Programmable digital inputs
  45. Additional information for Digital Inputs and Pointers PTR
  46. Programmable relay outputs
  47. Actual signals
  48. Motor identification
  49. Flux braking
  50. Flux optimisation
  51. Acceleration and deceleration ramps
  52. Step referencing
  53. Speed controller tuning
  54. Speed control performance figures
  55. Scalar control
  56. Hexagonal motor flux
  57. Motor thermal protection
  58. Stall protection
  59. Earth fault protection
  60. Preprogrammed faults
  61. Drive temperature
  62. Input phase loss
  63. Parameter lock
  64. Motor temperature measurement through an analogue I/O extension
  65. External speed limitation
  66. Speed monitor (internal overspeed protection)
  67. Speed matching (internal overload protection)
  68. Power ON acknowledge and internal fault reset
  69. Actual position configuration based on a motor encoder signal
  70. Master/Follower use of several drives (Only in EXT2 Control)
  71. Master/Follower interlock words
  72. Speed reference scaling between the Master and the Follower
  73. Settings and Diagnostics
  74. Shaft synchro (Only in EXT2 Control)
  75. Defining the basic data for speed correction
  76. External speed correction
  77. Synchro error blocking
  78. Service counter
  79. Examples of crane functionalities created with DriveAP
  80. Control of a mechanical brake
  81. Operation time scheme
  82. State shifts
  83. High-end and Low-end limits
  84. Start high logic
  85. Inverter limit
  86. Load speed control
  87. Control locations and control modes
  88. Default control connections
  89. User macros
  90. Control schemes
  91. RDIO-01 digital I/O extension
  92. Control using motorized potentiometer
  93. RDIO-01 digital I/O extension module -1
  94. Control using fieldbus
  95. Parameters
  96. REFERENCE SELECT
  97. ANALOGUE INPUTS
  98. RELAY OUTPUTS
  99. ANALOGUE OUTPUTS
  100. SYST CTRL INPUTS
  101. LIMITS
  102. START/STOP
  103. ACCEL/DECEL
  104. SPEED CTRL
  105. TORQUE CTRL
  106. MOTOR CONTROL
  107. BRAKE CHOPPER
  108. INFORMATION
  109. MOT TEMP MEAS
  110. BRAKE CONTROL
  111. ENCODER MODULE
  112. COMM MODULE DATA
  113. DDCS CONTROL
  114. SPEED MATCHING
  115. LOAD SPEED CTRL
  116. SHAFT SYNCRO
  117. ADAPTIVE PROGRAM
  118. USER CONSTANTS
  119. HARDWARE SPECIF
  120. EXTERNAL AO
  121. MOTOR MODEL
  122. OPTION MODULES
  123. START-UP DATA
  124. Redundant fieldbus control
  125. Setting up communication through a fieldbus adapter module
  126. Setting up communication through the Standard Modbus Link
  127. Modbus addressing
  128. Setting up communication through Advant controller
  129. Drive control parameters
  130. The fieldbus control interface
  131. The Control Word and the Status Word
  132. Actual Values
  133. Communication profiles
  134. MAIN CONTROL WORD
  135. MAIN STATUS WORD
  136. State Machine for the ABB Drives communication profile
  137. Fieldbus reference scaling
  138. Start/Stop sequence using communication bits
  139. Flow chart for Main Control Command Bit sequence
  140. Fieldbus references in a Master/Follower configuration
  141. Generic Drive communication profile
  142. Drive commands supported by the Generic Drive communication profile
  143. CSA 2.8/3.0 communication profile
  144. Diverse control, status, fault, alarm and limit words
  145. LIMIT WORD 1
  146. FAULT WORD 2
  147. SYSTEM FAULT WORD
  148. ALARM WORD 2
  149. AUXILIARY STATUS WORD 3
  150. ALARM WORD 4
  151. ALARM WORD 5
  152. Warning codes
  153. LIMIT WORD INV
  154. ALARM WORD 6
  155. CRANE FAULT WORD
  156. FCW WITH POS
  157. INT SC INFO
  158. Warning messages generated by the drive
  159. Warning messages generated by the control panel
  160. Fault messages generated by the drive
  161. Brake match
  162. Redundancy in Master/Follower crane control
  163. Scaling actual encoder position signal (mm) to analogue output as mA
  164. Slack rope torque detection
  165. Conical rotor motors
  166. Parameter settings: bipolar input in basic speed control
  167. Parameter settings: bipolar input in joystick mode
  168. DriveWindow
  169. Control block diagrams
  170. Product and service inquiries
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Control Unit
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Controller
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: DC Drives
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: DC Drives
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: Controller
ACS 800 Series first page preview

ACS 800 Series

Brand: ABB | Category: DC Drives
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