Contents - QUICK REFERENCE
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide
- i.1 Preface
- i.2 General Safety
- Safety Messages
- General Application Precautions
- Motor Application Precautions
- Drive Label Warning Example
- RECEIVING
- Model Number and Nameplate Check
- MECHANICAL INSTALLATION
- Instructions on Installation Using the Eye Bolts
- Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss
- Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009
- Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011
- Flange Type Model 4A0031
- Flange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022
- Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032
- Flange Type Models 2A0110 and 4A0058
- Flange Type Models 2A0138, 4A0072, and 5A0041 and 5A0052
- Flange Type Models 4A0088 and 4A0103
- Flange Type Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099
- Flange Type Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145
- Flange Type Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242
- Flange Type Model 4A0414
- Flange Type Models 4A0515 and 4A0675
- Flange Type Models 4A0930 and 4A1200
- ELECTRICAL INSTALLATION
- Standard Connection Diagram
- Main Circuit Connection Diagram
- Three-Phase 400 V Class Models 4A0088 to 4A0139 Three-Phase 600 V Class Models 5A0062 to 5A0099
- Three-Phase 400 V Class Models 4A0930, 4A1200
- Terminal Cover
- Models 2A0110 to 2A0250, 4A0208 to 4A1200, and 5A0125 to 5A0242 (IP00/Open Type Enclosure)
- Digital Operator and Front Cover
- Top Protective Cover
- Main Circuit Wiring
- Protecting Main Circuit Terminals
- Main Circuit Terminal and Motor Wiring
- Control Circuit Wiring
- Terminal Configuration
- Wiring the Control Circuit Terminal
- Control I/O Connections
- Sinking/Sourcing Mode Selection for Safe Disable Inputs
- Using the Pulse Train Output
- Terminal A2 Input Signal Selection
- Terminal DM+ and DM- Output Signal Selection
- Wiring Checklist
- START-UP PROGRAMMING & OPERATION
- Using the Digital Operator
- LCD Display
- ALARM (ALM) LED Displays
- Menu Structure for Digital Operator
- The Drive and Programming Modes
- Switching Between LOCAL and REMOTE
- Start-Up Flowcharts
- Flowchart A: Basic Start-Up and Motor Tuning
- Subchart A-1: Simple Motor Setup Using V/f Control
- Subchart A-2: High Performance Operation Using OLV or CLV
- Subchart A-3: Operation with Permanent Magnet Motors
- Powering Up the Drive
- Application Selection
- Basic Drive Setup Adjustments
- Auto-Tuning
- Auto-Tuning Interruption and Fault Codes
- Auto-Tuning Operation Example
- No-Load Operation Test Run
- Test Run with Load Connected
- Test Run Checklist
- TROUBLESHOOTING
- Drive Alarms, Faults, and Errors
- Fault Detection
- Alarm Detection
- Operator Programming Errors
- Causes and Possible Solutions for a Blank and Unresponsive Digital Operator
- Auto-Tuning Fault Detection
- Copy Function Related Displays
- PERIODIC INSPECTION & MAINTENANCE
- Inspection
- Recommended Periodic Inspection
- Storage Guidelines
- Periodic Maintenance
- Drive Replacement
- PERIPHERAL DEVICES & OPTIONS
- Option Card Installation
- PG Option Installation Example
- A. SPECIFICATIONS
- A.1 Heavy Duty and Normal Duty Ratings
- A.2 Power Ratings
- Three-Phase 200 V Class Drive Models 2A0040 to 2A0211
- Three-Phase 200 V Class Drive Models 2A0250 to 2A0415
- Three-Phase 400 V Class Drive Models 4A0002 to 4A0031
- Three-Phase 400 V Class Drive Models 4A0038 to 4A0165
- Three-Phase 400 V Class Drive Models 4A0208 to 4A1200
- Three-Phase 600 V Class Drive Models 5A0003 to 5A0032
- Three-Phase 600 V Class Drive Models 5A0041 to 5A0099
- Three-Phase 600 V Class Drive Models 5A0125 to 5A0242
- A.3 Drive Specifications
- A.4 Drive Watt Loss Data
- B. PARAMETER LIST
- B.1 A: Initialization Parameters
- A2: User Parameters
- B.2 b: Application
- b2: DC Injection Braking and Short Circuit Braking
- b4: Timer Function
- b5: PID Control
- b6: Dwell Function
- b9: Zero Servo
- B.3 C: Tuning
- C2: S-Curve Characteristics
- C4: Torque Compensation
- C6: Carrier Frequency
- B.4 d: References
- d2: Frequency Upper/Lower Limits
- d3: Jump Frequency
- d5: Torque Control
- d7: Offset Frequency
- B.5 E: Motor Parameters
- E2: Motor 1 Parameters
- E3: V/f Pattern for Motor 2
- E4: Motor 2 Parameters
- E5: PM Motor Settings
- B.6 F: Option Settings
- F2: Analog Input Card Settings (AI-A3)
- F4: Analog Monitor Card Settings (AO-A3)
- F6: Communication Option Card Settings (SI-B3, SI-C3, SI-ES3, SI-ET3, SI-N3, SI-P3, SI-S3, SI T3, SI-W3)
- F7: Communication Option Card Settings (SI-EM3, SI-EN3, SI-EP3)
- B.7 H Parameters: Multi-Function Terminals
- H2: Multi-Function Digital Outputs
- H3: Multi-Function Analog Inputs
- H4: Analog Outputs
- H5: MEMOBUS/Modbus Serial Communication
- H6: Pulse Train Input/Output
- B.8 L: Protection Function
- L2: Momentary Power Loss Ride-Thru
- L3: Stall Prevention
- L4: Speed Detection
- L5: Fault Restart
- L7: Torque Limit
- L8: Drive Protection
- L9: Drive Protection 2
- B.9 n: Special Adjustment
- n5: Feed Forward Control
- B.10 o: Operator-Related Settings
- o3: Copy Function
- B.11 DriveWorksEZ Parameters
- B.12 T: Motor Tuning
- T2: PM Motor Auto-Tuning
- T3: ASR and Inertia Tuning
- B.13 U: Monitors
- U2: Fault Trace
- U3: Fault History
- U4: Maintenance Monitors
- U5: PID Monitors
- U8: DriveWorksEZ Monitors
- C. STANDARDS COMPLIANCE
- C.1 European Standards
- EMC Guidelines Compliance
- C.2 UL and CSA Standards
- CSA Standards Compliance
- Precautionary Notes on External Heatsink (IP00/Open Type Enclosure)
- C.3 Safe Disable Input Function
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4.7 Auto-Tuningu Types of Auto-TuningThe drive offers different types of Auto-Tuning for induction motors and permanent magnet motors. The type of Auto-Tuningused differs further based on the control mode and other operating conditions. Refer to the tables below to select the type ofAuto-Tuning that bests suits the application. Refer to Start-Up Flowcharts on page 127 for directions on executing Auto-Tuning.Note: The drive will only show Auto-Tuning parameters that are valid for the control mode that has been set in A1-02. If the control mode is foran induction motor, the Auto-Tuning parameters for PM motors will not be available. If the control mode is for a PM motor, the Auto-Tuning parameters for induction motors will not be available. Inertia Tuning and ASR Gain Tuning parameters and setting options will bevisible only when the drive is set for operation with CLV or CLV/PM.n Auto-Tuning for Induction MotorsThis feature automatically sets the V/f pattern and motor parameters E1-oo and E2-oo (E3-oo, E4-oo for motor 2) foran induction motor. Additionally, the feature also sets some F1-oo parameters for speed feedback detection in Closed LoopVector.Table 4.28 Types of Auto-Tuning for Induction MotorsType Setting Application Conditions and BenefitsControl ModeV/f V/f w/PG OLV CLVRotational Auto-Tuning T1-01 = 0• Motor can be decoupled from the load and rotatefreely while Auto-Tuning is performed.• Motor and load cannot be decoupled but the motorload is below 30%.• Rotational Auto-Tuning gives the most accurateresults, and is recommended if possible.– – YES YESStationaryAuto-Tuning 1 T1-01 = 1• Motor and load cannot be decoupled and the load ishigher than 30%.• A motor test report listing motor data is notavailable.• Automatically calculates motor parameters neededfor vector control.– – YES YESStationaryAuto-Tuning 2 T1-01 = 4• Motor and load cannot be decoupled and the load ishigher than 30%.• A motor test report is available. After entering the no-load current and the rated slip, the drive calculatesand sets all other motor-related parameters.– – YES YESStationary Auto-Tuning for Line-to-Line Resistance T1-01 = 2• The drive is used in V/f Control and other Auto-Tuning selections are not possible.• Drive and motor capacities differ.• Tunes the drive after the cable between the drive andmotor has been replaced with a cable over 50 m long.Assumes Auto-Tuning has already been performed.• Should not be used for any vector control modesunless the motor cable has changed.YES YES YES YESRotational Auto-Tuning for V/fControl T1-01 = 3• Recommended for applications using SpeedEstimation Speed Search or using the Energy Savingfunction inV/f Control.• Assumes motor can rotate while Auto-Tuning isexecuted. Increases accuracy for certain functionslike torque compensation, slip compensation, EnergySaving, and Speed Search.YES YES – –StationaryAuto-Tuning 3 T1-01 = 5• A motor test report listing motor data is not available.• Motor can be driven with a normal duty mode afterAuto-Tuning. A trial run is performed after Auto-Tuning to automatically calculate motor parametersneeded for vector control.– – YES YESTable 4.29 lists the data that must be entered for Auto-Tuning. Make sure this data is available before starting Auto-Tuning.The necessary information is usually listed on the motor nameplate or in the motor test report provided by the motormanufacturer. Refer to Subchart A-1: Simple Motor Setup Using V/f Control on page 129 and Refer to Subchart A-2: HighPerformance Operation Using OLV or CLV on page 130 for details on Auto-Tuning processes and selections.4.7 Auto-Tuning164 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide PreviousNext |