Contents - QUICK REFERENCE
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide
- i.1 Preface
- i.2 General Safety
- Safety Messages
- General Application Precautions
- Motor Application Precautions
- Drive Label Warning Example
- RECEIVING
- Model Number and Nameplate Check
- MECHANICAL INSTALLATION
- Instructions on Installation Using the Eye Bolts
- Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss
- Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009
- Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011
- Flange Type Model 4A0031
- Flange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022
- Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032
- Flange Type Models 2A0110 and 4A0058
- Flange Type Models 2A0138, 4A0072, and 5A0041 and 5A0052
- Flange Type Models 4A0088 and 4A0103
- Flange Type Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099
- Flange Type Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145
- Flange Type Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242
- Flange Type Model 4A0414
- Flange Type Models 4A0515 and 4A0675
- Flange Type Models 4A0930 and 4A1200
- ELECTRICAL INSTALLATION
- Standard Connection Diagram
- Main Circuit Connection Diagram
- Three-Phase 400 V Class Models 4A0088 to 4A0139 Three-Phase 600 V Class Models 5A0062 to 5A0099
- Three-Phase 400 V Class Models 4A0930, 4A1200
- Terminal Cover
- Models 2A0110 to 2A0250, 4A0208 to 4A1200, and 5A0125 to 5A0242 (IP00/Open Type Enclosure)
- Digital Operator and Front Cover
- Top Protective Cover
- Main Circuit Wiring
- Protecting Main Circuit Terminals
- Main Circuit Terminal and Motor Wiring
- Control Circuit Wiring
- Terminal Configuration
- Wiring the Control Circuit Terminal
- Control I/O Connections
- Sinking/Sourcing Mode Selection for Safe Disable Inputs
- Using the Pulse Train Output
- Terminal A2 Input Signal Selection
- Terminal DM+ and DM- Output Signal Selection
- Wiring Checklist
- START-UP PROGRAMMING & OPERATION
- Using the Digital Operator
- LCD Display
- ALARM (ALM) LED Displays
- Menu Structure for Digital Operator
- The Drive and Programming Modes
- Switching Between LOCAL and REMOTE
- Start-Up Flowcharts
- Flowchart A: Basic Start-Up and Motor Tuning
- Subchart A-1: Simple Motor Setup Using V/f Control
- Subchart A-2: High Performance Operation Using OLV or CLV
- Subchart A-3: Operation with Permanent Magnet Motors
- Powering Up the Drive
- Application Selection
- Basic Drive Setup Adjustments
- Auto-Tuning
- Auto-Tuning Interruption and Fault Codes
- Auto-Tuning Operation Example
- No-Load Operation Test Run
- Test Run with Load Connected
- Test Run Checklist
- TROUBLESHOOTING
- Drive Alarms, Faults, and Errors
- Fault Detection
- Alarm Detection
- Operator Programming Errors
- Causes and Possible Solutions for a Blank and Unresponsive Digital Operator
- Auto-Tuning Fault Detection
- Copy Function Related Displays
- PERIODIC INSPECTION & MAINTENANCE
- Inspection
- Recommended Periodic Inspection
- Storage Guidelines
- Periodic Maintenance
- Drive Replacement
- PERIPHERAL DEVICES & OPTIONS
- Option Card Installation
- PG Option Installation Example
- A. SPECIFICATIONS
- A.1 Heavy Duty and Normal Duty Ratings
- A.2 Power Ratings
- Three-Phase 200 V Class Drive Models 2A0040 to 2A0211
- Three-Phase 200 V Class Drive Models 2A0250 to 2A0415
- Three-Phase 400 V Class Drive Models 4A0002 to 4A0031
- Three-Phase 400 V Class Drive Models 4A0038 to 4A0165
- Three-Phase 400 V Class Drive Models 4A0208 to 4A1200
- Three-Phase 600 V Class Drive Models 5A0003 to 5A0032
- Three-Phase 600 V Class Drive Models 5A0041 to 5A0099
- Three-Phase 600 V Class Drive Models 5A0125 to 5A0242
- A.3 Drive Specifications
- A.4 Drive Watt Loss Data
- B. PARAMETER LIST
- B.1 A: Initialization Parameters
- A2: User Parameters
- B.2 b: Application
- b2: DC Injection Braking and Short Circuit Braking
- b4: Timer Function
- b5: PID Control
- b6: Dwell Function
- b9: Zero Servo
- B.3 C: Tuning
- C2: S-Curve Characteristics
- C4: Torque Compensation
- C6: Carrier Frequency
- B.4 d: References
- d2: Frequency Upper/Lower Limits
- d3: Jump Frequency
- d5: Torque Control
- d7: Offset Frequency
- B.5 E: Motor Parameters
- E2: Motor 1 Parameters
- E3: V/f Pattern for Motor 2
- E4: Motor 2 Parameters
- E5: PM Motor Settings
- B.6 F: Option Settings
- F2: Analog Input Card Settings (AI-A3)
- F4: Analog Monitor Card Settings (AO-A3)
- F6: Communication Option Card Settings (SI-B3, SI-C3, SI-ES3, SI-ET3, SI-N3, SI-P3, SI-S3, SI T3, SI-W3)
- F7: Communication Option Card Settings (SI-EM3, SI-EN3, SI-EP3)
- B.7 H Parameters: Multi-Function Terminals
- H2: Multi-Function Digital Outputs
- H3: Multi-Function Analog Inputs
- H4: Analog Outputs
- H5: MEMOBUS/Modbus Serial Communication
- H6: Pulse Train Input/Output
- B.8 L: Protection Function
- L2: Momentary Power Loss Ride-Thru
- L3: Stall Prevention
- L4: Speed Detection
- L5: Fault Restart
- L7: Torque Limit
- L8: Drive Protection
- L9: Drive Protection 2
- B.9 n: Special Adjustment
- n5: Feed Forward Control
- B.10 o: Operator-Related Settings
- o3: Copy Function
- B.11 DriveWorksEZ Parameters
- B.12 T: Motor Tuning
- T2: PM Motor Auto-Tuning
- T3: ASR and Inertia Tuning
- B.13 U: Monitors
- U2: Fault Trace
- U3: Fault History
- U4: Maintenance Monitors
- U5: PID Monitors
- U8: DriveWorksEZ Monitors
- C. STANDARDS COMPLIANCE
- C.1 European Standards
- EMC Guidelines Compliance
- C.2 UL and CSA Standards
- CSA Standards Compliance
- Precautionary Notes on External Heatsink (IP00/Open Type Enclosure)
- C.3 Safe Disable Input Function
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6.2 Periodic MaintenanceThe drive has Maintenance Monitors that keep track of component wear. This feature provides advance maintenance warningand eliminates the need to shut down the entire system for unexpected problems. The drive allows the user to check predictedmaintenance periods for the components listed below.• Cooling Fan, Circulation Fan, Control Board Cooling Fan• Electrolytic Capacitors• Inrush Prevention Circuit• IGBTsFor replacement parts, contact the distributor where the drive was purchased or contact Yaskawa directly.u Replacement PartsTable 6.3 contains the estimated performance life of components that require replacement during the life of the drive. Onlyuse Yaskawa replacement parts for the appropriate drive model and revision.Table 6.3 Estimated Performance LifeComponent Estimated Performance LifeCooling Fan, Circulation Fan 10 yearsElectrolytic Capacitors 10 years <1><1> Electrolytic capacitors cannot be replaced on some lower capacity models. Complete drive replacement may be required for these models.NOTICE: Estimated performance life based on specific usage conditions. These conditions are provided for the purpose of replacing partsto maintain performance. Some parts may require more frequent replacement due to poor environments or rigorous use.Usage conditions for estimated performance life:Ambient temperature: Yearly average of 40 °C (IP20/IP00 enclosure)Yearly average of 30 °C (side-by-side mounting/NEMA 1, UL type 1 enclosure drive or external heatsink installation)n Performance Life Monitors Maintenance MonitorsThe drive calculates the maintenance period for components that may require replacement during the life of the drive. Apercentage of the maintenance period is displayed on the digital operator by viewing the appropriate monitor parameter.When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommendschecking the maintenance period regularly to ensure maximum performance life.Set parameters L8-12 (Ambient Temperature Setting) and L8-35 (Installation Method Selection) for use with the installationenvironment when using maintenance monitors.Refer to Recommended Periodic Inspection on page 215 for details.Table 6.4 Performance Life Monitors Used for Component ReplacementParameter Component ContentsU4-03 Cooling FanCirculation FanControl Board CoolingFanDisplays the accumulated operation time of the fan from 0 to 99999 hours. This value is automatically reset to0 after it reaches 99999.U4-04 Displays the accumulated fan operation time as a percentage of the specified maintenance period.U4-05 DC Bus Capacitors Displays the accumulated time the capacitors are used as a percentage of the specified maintenance period.U4-06 Pre-charge Circuit Displays the number of times the drive is powered up as a percentage of the performance life of the inrushcircuit.U4-07 IGBT Displays the percentage of the maintenance period reached by the IGBTs.6.2 Periodic MaintenanceYASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide 2176 Periodic Inspection &Maintenance |
