Contents - QUICK REFERENCE
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide
- i.1 Preface
- i.2 General Safety
- Safety Messages
- General Application Precautions
- Motor Application Precautions
- Drive Label Warning Example
- RECEIVING
- Model Number and Nameplate Check
- MECHANICAL INSTALLATION
- Instructions on Installation Using the Eye Bolts
- Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss
- Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009
- Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011
- Flange Type Model 4A0031
- Flange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022
- Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032
- Flange Type Models 2A0110 and 4A0058
- Flange Type Models 2A0138, 4A0072, and 5A0041 and 5A0052
- Flange Type Models 4A0088 and 4A0103
- Flange Type Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099
- Flange Type Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145
- Flange Type Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242
- Flange Type Model 4A0414
- Flange Type Models 4A0515 and 4A0675
- Flange Type Models 4A0930 and 4A1200
- ELECTRICAL INSTALLATION
- Standard Connection Diagram
- Main Circuit Connection Diagram
- Three-Phase 400 V Class Models 4A0088 to 4A0139 Three-Phase 600 V Class Models 5A0062 to 5A0099
- Three-Phase 400 V Class Models 4A0930, 4A1200
- Terminal Cover
- Models 2A0110 to 2A0250, 4A0208 to 4A1200, and 5A0125 to 5A0242 (IP00/Open Type Enclosure)
- Digital Operator and Front Cover
- Top Protective Cover
- Main Circuit Wiring
- Protecting Main Circuit Terminals
- Main Circuit Terminal and Motor Wiring
- Control Circuit Wiring
- Terminal Configuration
- Wiring the Control Circuit Terminal
- Control I/O Connections
- Sinking/Sourcing Mode Selection for Safe Disable Inputs
- Using the Pulse Train Output
- Terminal A2 Input Signal Selection
- Terminal DM+ and DM- Output Signal Selection
- Wiring Checklist
- START-UP PROGRAMMING & OPERATION
- Using the Digital Operator
- LCD Display
- ALARM (ALM) LED Displays
- Menu Structure for Digital Operator
- The Drive and Programming Modes
- Switching Between LOCAL and REMOTE
- Start-Up Flowcharts
- Flowchart A: Basic Start-Up and Motor Tuning
- Subchart A-1: Simple Motor Setup Using V/f Control
- Subchart A-2: High Performance Operation Using OLV or CLV
- Subchart A-3: Operation with Permanent Magnet Motors
- Powering Up the Drive
- Application Selection
- Basic Drive Setup Adjustments
- Auto-Tuning
- Auto-Tuning Interruption and Fault Codes
- Auto-Tuning Operation Example
- No-Load Operation Test Run
- Test Run with Load Connected
- Test Run Checklist
- TROUBLESHOOTING
- Drive Alarms, Faults, and Errors
- Fault Detection
- Alarm Detection
- Operator Programming Errors
- Causes and Possible Solutions for a Blank and Unresponsive Digital Operator
- Auto-Tuning Fault Detection
- Copy Function Related Displays
- PERIODIC INSPECTION & MAINTENANCE
- Inspection
- Recommended Periodic Inspection
- Storage Guidelines
- Periodic Maintenance
- Drive Replacement
- PERIPHERAL DEVICES & OPTIONS
- Option Card Installation
- PG Option Installation Example
- A. SPECIFICATIONS
- A.1 Heavy Duty and Normal Duty Ratings
- A.2 Power Ratings
- Three-Phase 200 V Class Drive Models 2A0040 to 2A0211
- Three-Phase 200 V Class Drive Models 2A0250 to 2A0415
- Three-Phase 400 V Class Drive Models 4A0002 to 4A0031
- Three-Phase 400 V Class Drive Models 4A0038 to 4A0165
- Three-Phase 400 V Class Drive Models 4A0208 to 4A1200
- Three-Phase 600 V Class Drive Models 5A0003 to 5A0032
- Three-Phase 600 V Class Drive Models 5A0041 to 5A0099
- Three-Phase 600 V Class Drive Models 5A0125 to 5A0242
- A.3 Drive Specifications
- A.4 Drive Watt Loss Data
- B. PARAMETER LIST
- B.1 A: Initialization Parameters
- A2: User Parameters
- B.2 b: Application
- b2: DC Injection Braking and Short Circuit Braking
- b4: Timer Function
- b5: PID Control
- b6: Dwell Function
- b9: Zero Servo
- B.3 C: Tuning
- C2: S-Curve Characteristics
- C4: Torque Compensation
- C6: Carrier Frequency
- B.4 d: References
- d2: Frequency Upper/Lower Limits
- d3: Jump Frequency
- d5: Torque Control
- d7: Offset Frequency
- B.5 E: Motor Parameters
- E2: Motor 1 Parameters
- E3: V/f Pattern for Motor 2
- E4: Motor 2 Parameters
- E5: PM Motor Settings
- B.6 F: Option Settings
- F2: Analog Input Card Settings (AI-A3)
- F4: Analog Monitor Card Settings (AO-A3)
- F6: Communication Option Card Settings (SI-B3, SI-C3, SI-ES3, SI-ET3, SI-N3, SI-P3, SI-S3, SI T3, SI-W3)
- F7: Communication Option Card Settings (SI-EM3, SI-EN3, SI-EP3)
- B.7 H Parameters: Multi-Function Terminals
- H2: Multi-Function Digital Outputs
- H3: Multi-Function Analog Inputs
- H4: Analog Outputs
- H5: MEMOBUS/Modbus Serial Communication
- H6: Pulse Train Input/Output
- B.8 L: Protection Function
- L2: Momentary Power Loss Ride-Thru
- L3: Stall Prevention
- L4: Speed Detection
- L5: Fault Restart
- L7: Torque Limit
- L8: Drive Protection
- L9: Drive Protection 2
- B.9 n: Special Adjustment
- n5: Feed Forward Control
- B.10 o: Operator-Related Settings
- o3: Copy Function
- B.11 DriveWorksEZ Parameters
- B.12 T: Motor Tuning
- T2: PM Motor Auto-Tuning
- T3: ASR and Inertia Tuning
- B.13 U: Monitors
- U2: Fault Trace
- U3: Fault History
- U4: Maintenance Monitors
- U5: PID Monitors
- U8: DriveWorksEZ Monitors
- C. STANDARDS COMPLIANCE
- C.1 European Standards
- EMC Guidelines Compliance
- C.2 UL and CSA Standards
- CSA Standards Compliance
- Precautionary Notes on External Heatsink (IP00/Open Type Enclosure)
- C.3 Safe Disable Input Function
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Digital Operator Display Minor Fault NameEF Forward/Reverse Run Command Input ErrorBoth forward run and reverse run closed simultaneously for longer than 0.5 s.Cause Possible SolutionsSequence error Check the forward and reverse command sequence and correct the problem.Note: When minor fault EF detected, motor ramps to stop.Digital Operator Display Minor Fault NameEF0 Option Card External FaultAn external fault condition is present.Cause Possible SolutionsAn external fault was received from thePLC with F6-03 set to 3, which allows thedrive to continue running after an externalfault occurs.• Remove the cause of the external fault.• Remove the external fault input from the PLC.There is a problem with the PLC program. Check the PLC program and correct problems.EF1 External Fault (Input Terminal S1)External fault at multi-function input terminal S1.EF2 External fault (input terminal S2)External fault at multi-function input terminal S2.EF3 External fault (input terminal S3)External fault at multi-function input terminal S3.EF4 External fault (input terminal S4)External fault at multi-function input terminal S4.EF5 External fault (input terminal S5)External fault at multi-function input terminal S5.EF6 External fault (input terminal S6)External fault at multi-function input terminal S6.EF7 External fault (input terminal S7)External fault at multi-function input terminal S7.EF8 External fault (input terminal S8)External fault at multi-function input terminal S8.FAn Internal Fan FaultFan or magnetic contactor failure (detected when L8-32 = 3 or 4)Cause Possible SolutionInternal cooling fan has malfunctioned• Cycle power to the drive.• Check for fan operation.• Verify the cumulative operation time of the fan with monitor U4-03, and verify the cumulative operationtime of the fan maintenance timer with U4-04.• If the cooling fan has exceeded its expected performance life or is damaged in any other way, replace thefan.Fault detected in the internal cooling fan ormagnetic contactor to the power supply.• Cycle power to the drive.• If the fault continues to occur, replace the power board/gate drive board or the entire drive.• Contact Yaskawa or a Yaskawa representative for instructions on replacing the power board/gate driveboard.Digital Operator Display Minor Fault NameFbHExcessive PID FeedbackThe PID feedback input is higher than the level set to b5-36 for longer than the time set to b5-37, and b5-12is set to 1 or 4.Cause Possible SolutionsParameter settings for b5-36 and b5-37 areincorrect. Check parameters b5-36 and b5-37.PID feedback wiring is faulty. Correct the wiring.5.3 Alarm Detection198 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide |
