ABB OmniCore IRB 6740 Product Manual

Table of contents9Overview of this manual ...................................................................................................................11Product documentation ....................................................................................................................13How to read the product manual ......................................................................................................151 Safety151.1 Safety information .............................................................................................151.1.1 Limitation of liability .................................................................................161.1.2 Requirements on personnel ......................................................................171.2 Safety signals and symbols .................................................................................171.2.1 Safety signals in the manual ......................................................................191.2.2 Safety symbols on manipulator labels .........................................................251.3 Robot stopping functions ....................................................................................261.4 Safety during installation and commissioning .........................................................281.5 Safety during operation ......................................................................................291.6 Safety during maintenance and repair ...................................................................291.6.1 Safety during maintenance and repair .........................................................321.6.2 Emergency release of the robot axes ..........................................................331.6.3 Brake testing ..........................................................................................341.7 Safety during troubleshooting ..............................................................................351.8 Safety during decommissioning ...........................................................................372 Manipulator description372.1 Technical data ..................................................................................................412.2 Working range .................................................................................................502.3 The unit is sensitive to ESD .................................................................................513 Installation and commissioning513.1 Introduction to installation and commissioning .......................................................523.2 Unpacking .......................................................................................................523.2.1 Pre-installation procedure .........................................................................533.2.2 Risk of tipping/stability .............................................................................553.3 On-site installation ............................................................................................553.3.1 Brief installation procedure .......................................................................563.3.2 Installing a base plate .............................................................................643.3.3 Lifting the robot ......................................................................................643.3.3.1 Lifting robot with lifting accessory (recommended lifting method) .........663.3.3.2 Lifting the robot with fork lift ..........................................................673.3.3.3 Lifting the robot with roundslings ....................................................723.3.4 Orienting and securing the robot ...............................................................753.3.5 Manually releasing the brakes ...................................................................773.3.6 Loads fitted to the robot, stopping time and braking distances .........................783.3.7 Fitting equipment on the robot (robot dimensions) .........................................873.4 Working range alterations ...................................................................................873.4.1 Adjusting the working range ......................................................................883.4.2 Installing movable mechanical stops on axis 1 (option 3323-1) ........................913.4.3 Extended working range, axis 1 (option) .....................................................933.5 Electrical connections ........................................................................................933.5.1 Robot cabling and connection points ..........................................................963.6 Test run after installation, maintenance, or repair ....................................................974 Maintenance974.1 Introduction ......................................................................................................984.2 Maintenance schedule and expected component life ...............................................984.2.1 Specification of maintenance intervals ........................................................994.2.2 Maintenance schedule .............................................................................Product manual - IRB 6740 53HAC085701-001 Revision: A© Copyright 2023 ABB. 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