Eaton Power Xpert C445 User Manual Manual pdf 89 page image
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Eaton Power Xpert C445 User Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. System Overview
  11. Catalog Numbering
  12. Figure 4. User Interface Catalog Numbering
  13. Accessories
  14. Table 4. Catalog Numbers: C445XU... Control User Interface Wiring Harnesses
  15. Modules Overview
  16. Figure 9. Base Module Features and Connections—Bottom View
  17. Figure 12. C445UM Monitoring User Interface Image
  18. General
  19. Introduction
  20. Clearance
  21. C445 Module Assembly
  22. Figure 17 . Real-Time Clock and Memory Backup Module Installation
  23. Figure 18. Communication Card Installation
  24. C445 Mounting
  25. C445... Mounting Dimensions—DIN Rail and Panel Mount
  26. Figure 23. Measurement Module—C445MA... Mounting Dimensions
  27. Module C445MA... Mounting Dimensions
  28. Figure 25. Measurement Module C445MB... Mounting Dimensions
  29. Monitoring User Interface C445UM Mounting Dimensions
  30. Figure 29. C445XG-MOD—C445 External Ground Fault Module
  31. Figure 30. C445XG-CT2—28 mm Diameter Zero Sequencing Ground Fault CT
  32. Figure 31. C445XG-CT3—52 mm Diameter Zero Sequencing Ground Fault CT
  33. Figure 32. C445XG-CT4—63 mm Diameter Zero Sequencing Ground Fault CT
  34. Figure 33. C445XG-CT7—80 x 175 Rectangular Zero Sequencing Ground Fault CT
  35. Motor Wiring Connections—Typical
  36. Motor Connections for Standard Overload Control
  37. Figure 36. Motor Connections for Standard Overload Control with C445BA
  38. Table 7. C445 CT Offering Catalog Numbers (XCT_ CTs)
  39. Table 8. External CT Settings
  40. Figure 38. External CT Wiring Diagram
  41. Using Potential Transformers with C445BD
  42. Using Potential Transformers with C445BA
  43. Power and I/O Wiring
  44. Figure 42. Base Control Module LED Overview
  45. Figure 44. AC Field Input Terminal
  46. Figure 46. DC Field Input Terminal
  47. Digital Outputs
  48. Figure 49. 4-Point Form A (NO) Output Connector
  49. Base Control Module DIP Switches
  50. Figure 56. Measurement Module LED Overview
  51. Figure 57 . C445 System Connection
  52. Commissioning
  53. Power Xpert inControl Commissioning Software Tool
  54. Real-Time Clock and Memory Backup Module (RTC Module)
  55. Parameter Lock Features
  56. Control Sources
  57. Pre-Defined Operation Modes
  58. Figure 59. C445UM: Monitoring User Interface
  59. Table 11. Overload Only Configuration Parameters
  60. Figure 60. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  61. Figure 62. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  62. Figure 63. Timing Diagram for the Direct Mode Operation
  63. Table 12. Direct Configuration Parameters
  64. Figure 65. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  65. Figure 67 . 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  66. Figure 68. Timing Diagram for the Reverse Operation Mode
  67. Table 13. Reverser Configuration Parameters
  68. Figure 70. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  69. Figure 72. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  70. Figure 73. Timing Diagram for the Star/Delta Operation Mode
  71. Table 14. Star/Delta Configuration Parameters
  72. Figure 75. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  73. Figure 77 . 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  74. Figure 78. Timing Diagram for the Two Speed Operation Mode
  75. Table 15. Two Speed Two Winding Configuration Parameters
  76. Figure 80. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  77. Figure 82. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  78. Figure 83. Timing Diagram for the Two Speed Dahlander Operation Mode
  79. Table 16. Two Speed Dahlander Configuration Parameters
  80. Figure 85. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  81. Figure 87 . 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  82. Figure 88. Timing Diagram for the Auto Transformer Operation Mode
  83. Table 17. Auto Transformer Configuration Parameters
  84. Figure 90. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  85. Figure 92. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  86. Figure 93. Timing Diagram for the Solenoid Valve Operation Mode
  87. Table 18. Solenoid Configuration Parameters
  88. Figure 95. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  89. Figure 97 . 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  90. Figure 98. Timing Diagram for MCCB Feeder Operation Mode
  91. Table 19. MCCB Configuration Parameters
  92. Figure 100. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  93. Figure 102. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  94. Figure 103. Timing Diagram for the Contactor Feeder Operating Mode
  95. Table 20. Contactor Feeder Configuration Parameters
  96. Figure 105. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  97. Figure 107 . 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  98. Table 21. Configuration Parameter
  99. Figure 108. C445UM: Monitoring User Interface
  100. Table 22. Stand Alone Ground Fault Module Configuration Parameters
  102. Fault Trip, Fault No Trip and Fault Warning
  103. Motor Thermal Overload
  104. Figure 110. Overload Trip Curves—Cold Coil (–40 °C to +60 °C)
  105. Figure 111. Overload Trip Curves—Hot Coil (–40 °C to +60 °C)
  106. Application Configuration
  107. Overview of Protection Features
  108. Table 26. Current Based Protections
  109. Table 27. Voltage Based Protections
  110. Advanced Protection
  111. Before Auto Time Expires
  113. Before Short Time Expires
  115. Before Long Time Expires
  117. Advanced Protection Parameters
  118. Motor Protection
  119. Table 33. Overload
  120. Table 35. Jam
  121. Table 38. Current Phase Loss
  122. Supply Protection
  123. Table 41. Undervoltage
  124. Table 43. Voltage Unbalance
  125. Table 45. Voltage Phase Rotation
  126. Table 47. Hz Dev – Slow
  127. Load Protection
  128. Table 51. High Power
  129. Methods for Monitoring
  130. Monitoring Parameters
  131. Table 56. System Monitoring
  132. Table 58. Trip Snapshot Parameters
  133. Table 61. Active Fault, Warning and Inhibit Values
  134. C445UM Overview
  135. C445UM Setup Wizard
  136. C445UM LED and Button Overview
  137. C445UM Monitoring
  138. C445UM PRG Menu (Customizing Settings)
  139. Customizing Settings in PRG Menu
  140. C445UM Fault and Event Diagnostics
  141. Figure 126. C445UM Inhibits
  142. C445UM User Interface Settings
  143. C445UM Security
  144. Power Xpert inControl Logic Engine
  145. The Function Blocks
  146. Accessing C445 System Parameters with the Logic Engine
  147. C445 Expansion Inputs and Outputs
  148. Expansion I/O Pass-through to fieldbus networks
  149. EtherNet/IP
  150. PROFIBUS
  151. Assigning I/O parameters to Cyclic Modules
  152. Modbus TCP and RS-485 Modbus
  153. Ground Fault Monitoring Methods
  154. Table 67. Zero-sequence Ground Fault Parameterization
  155. Table 69. Pulse Detection Protection Parameterization
  156. Technical Data and Specifications
  157. Table 72. Input/Output Specifications
  158. Table 74. Measurement Module Specifications
  159. Table 77. EMC Immunity
  160. Table 79. Physical Size Specifications
  161. Table 82. Impulse Withstand Ratings
  162. Troubleshooting and Diagnostics
  163. Table 84. Load Protection Fault Definitions
  164. Table 85. Line Protection Fault Definitions
  165. Ethernet Card (C445XC-E)
  166. Ethernet Communication Card and DIP Switches
  167. LED Status Indicators
  168. Ethernet LED Indications
  169. Configuration Using an EDS File
  170. Object Details
  171. Table 92. Message Router Object—Class 0x2 (2)
  172. Table 93. Assembly Object—Class 0x4 (4)
  173. Table 95. Connection Manager Object—Class 0x6 (6)
  174. Table 96. Discrete Input Object—Class 0x8 (8)
  175. Table 97. Discrete Output Object—Class 0x9 (9)
  176. Table 98. Control Supervisor Object—Class 0x29 (41)
  177. Table 99. Overload Object—Class 0x2C (44)
  178. Table 100. System Component Definition Object—Class 0x88 (136)
  179. Table 101. Voltage Object—Class 0x93 (147)
  180. Table 102. Dynamic input Assembly Interface Object—Class 0x96 (150)
  181. Table 103. Dynamic Input Assembly Instance Parameters
  182. Table 105. Operation Mode Object—Class 0x9F (159)
  183. Table 106. Modbus Object—Class 0xA0 (160)
  184. Table 107 . Motor Monitoring Object—Class 0xA1 (161)
  185. Table 108. Motor Protection Object—Class 0xA2 (162)
  186. Table 109. Snapshot Object—Class 0xA5 (165)
  187. Table 111. RTC Object—Class 0xB0 (176)
  188. Table 112. BCM Object—Class 0xB1 (177)
  189. Table 113. Option Card Object—Class 0xB3 (179)
  190. Table 114. Port Object—Class 0xF4 (244)
  191. Table 115. TCP/IP Object—Class 0xF5 (245)
  192. Table 116. Ethernet Link Object—Class 0xF6 (246)
  193. Modbus TCP Protocol
  194. PROFIBUS Communication Card
  195. Figure 134. Base Control Module DIP Switches with PROFIBUS Card
  196. C445 Cyclic (Polling)
  197. PROFIBUS Diagnostics
  198. C445 PROFIBUS Configuration File
  199. C445 PROFIBUS Bit Mapping Parameters
  200. Table 127 . PROFIBUS Cyclic/Acyclic Readable Parameters
  201. C445 Modbus Register Map
  202. Licenses
Eaton Power Xpert C445 User Manual Manual pdf 89 page image
Chapter 5—System Configuration and OperationPower Xpert C445 Global Motor Management Relay MN042003EN—January 2019 www.eaton.com 75Wiring Diagrams for the Reverse Operation ModeFigure 70. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc PowerFigure 71. Non-isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc C445 PowerRESETREMOTEFORWARDREVERSECH1T1 T2V1 V2 V3C445M...I1 I2C445BD-SD...CH1CH2CH1I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PEC D0 D1CH2MOTOR3~L2L3PEL1(+) Us(-) Us24 VDCOptional ModbusQ11FWDQ1Q11Q12REVPTCQ12(+) Uc(-) Uc24 VDCQ12 Q11C445U…RESETREMOTEFORWARDREVERSECH1T1 T2V1 V2 V3C445M...I1 I2C445BD-SD...CH1CH2CH1I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PEC D0 D1CH2L2L3PEL1Optional ModbusQ1MOTOR3~(+) Us(-) Us24 VDCQ11FWDQ11Q12REVPTCQ12Q12 Q11C445U…
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