Eaton Power Xpert C445 User Manual Manual pdf 61 page image
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Eaton Power Xpert C445 User Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. System Overview
  11. Catalog Numbering
  12. Figure 4. User Interface Catalog Numbering
  13. Figure 5. Control User Interface Overlay Example: NEMA
  14. Figure 6. Control User Interface Overlay Examples: IEC
  15. Accessories
  16. Table 6. Catalog Numbers: C445XU... Control User Interface Wiring Harnesses
  17. Modules Overview
  18. Figure 9. Base Module Features and Connections—Bottom View
  19. Figure 12. C445UM Monitoring User Interface Image
  20. Figure 13. Control User Interface Image
  21. General
  22. Introduction
  23. Clearance
  24. C445 Module Assembly
  25. Figure 19. Real-Time Clock and Memory Backup Module Installation
  26. Figure 20. Communication Card Installation
  27. C445 Mounting
  28. C445... Mounting Dimensions—DIN Rail and Panel Mount
  29. Figure 25. Measurement Module—C445MA... Mounting Dimensions
  30. Figure 26. Stacked Base Control Module C445B... and Measurement Module C445MA... Mounting Dimensions
  31. Figure 27 . Measurement Module C445MB... Mounting Dimensions
  32. Monitoring User Interface C445UM Mounting Dimensions
  33. Figure 31. Control User Interface C445UC... Mounting Dimensions
  34. Motor Wiring Connections—Typical
  35. Motor Connections for Standard Overload Control
  36. Figure 34. Motor Connections for Standard Overload Control with C445BA
  37. Table 9. C445 CT Offering Catalog Numbers (XCT_ CTs)
  38. Table 10. External CT Settings
  39. Figure 36. External CT Wiring Diagram
  40. Figure 37 . Motor Connections for Standard Overload Control Using Potential Transformers with C445BD
  41. Using Potential Transformers with C445BA
  42. Power and I/O Wiring
  43. Figure 40. Base Control Module LED Overview
  44. Figure 42. AC Field Input Terminal
  45. Figure 44. DC Field Input Terminal
  46. Digital Outputs
  47. Figure 47 . 4-Point Form A (NO) Output Connector
  48. Base Control Module DIP Switches
  49. Figure 54. Measurement Module LED Overview
  50. Figure 55. Control User Interface Digital Inputs
  51. Figure 57 . Control User Interface LEDs
  52. Table 13. User Defined LED Options for the Control User Interface
  53. Commissioning
  54. Power Xpert inControl Commissioning Software Tool
  55. Real-Time Clock and Memory Backup Module (RTC Module)
  56. Parameter Lock Features
  57. Control Sources
  58. Pre-Defined Operation Modes
  59. Figure 58. C445UM: Monitoring User Interface
  60. Table 14. Overload Only Configuration Parameters
  61. Figure 62. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  62. Figure 64. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  63. Figure 65. Timing Diagram for the Direct Mode Operation
  64. Figure 69. C445UC-I4: IEC Control and Status
  65. Table 15. Direct Configuration Parameters
  66. Figure 73. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  67. Figure 75. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  68. Figure 76. Timing Diagram for the Reverse Operation Mode
  69. Figure 80. C445UC-N2: NEMA Status Only
  70. Table 16. Reverser Configuration Parameters
  71. Figure 82. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  72. Figure 84. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  73. Figure 85. Timing Diagram for the Star/Delta Operation Mode
  74. Figure 90. C445UC-N0: NEMA Control and Status
  75. Table 17 . Star/Delta Configuration Parameters
  76. Figure 93. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  77. Figure 95. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  78. Figure 96. Timing Diagram for the Two Speed Operation Mode
  79. Figure 97 . C445UM: Monitoring User Interface
  80. Table 18. Two Speed Two Winding Configuration Parameters
  81. Figure 102. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  82. Figure 104. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  83. Figure 105. Timing Diagram for the Two Speed Dahlander Operation Mode
  84. Figure 106. C445UM: Monitoring User Interface
  85. Table 19. Two Speed Dahlander Configuration Parameters
  86. Figure 111. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  87. Figure 113. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  88. Figure 114. Timing Diagram for the Auto Transformer Operation Mode
  89. Figure 118. C445UC-I4: IEC Control and Status
  90. Table 20. Auto Transformer Configuration Parameters
  91. Figure 122. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  92. Figure 124. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  93. Figure 125. Timing Diagram for the Solenoid Valve Operation Mode
  94. Figure 127 . C445UC-I0: IEC Control and Status
  95. Table 21. Solenoid Configuration Parameters
  96. Figure 131. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  97. Figure 133. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  98. Figure 134. Timing Diagram for MCCB Feeder Operation Mode
  99. Figure 135. C445UM: Monitoring User Interface
  100. Table 22. MCCB Configuration Parameters
  101. Figure 140. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  102. Figure 142. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  103. Figure 143. Timing Diagram for the Contactor Feeder Operating Mode
  104. Figure 147 . C445UC-N7: NEMA Control and Status
  105. Table 23. Contactor Feeder Configuration Parameters
  106. Figure 149. Isolated 24 Vdc Inputs/24 Vdc Outputs/24 Vdc Power
  107. Figure 151. 120 Vac Inputs and 120/230 Vac Outputs/C445 Power
  108. Table 24. Configuration Parameter
  110. Fault Trip and Fault Warning
  111. Motor Thermal Overload
  112. Figure 153. Overload Trip Curves—Cold Coil (–40 °C to +60 °C)
  113. Figure 154. Overload Trip Curves—Hot Coil (–40 °C to +60 °C)
  114. Application Configuration
  115. Overview of Protection Features
  116. Table 28. Current Based Protections
  117. Table 29. Voltage Based Protections
  118. Advanced Protection
  119. Returns Before Auto Time Expires
  120. Does Not Return Before Auto Time Expires
  121. Returns Before Short Time Expires
  122. Does Not Return Before Short Time Expires
  123. Returns Before Long Time Expires
  124. Does Not Return Before Long Time Expires
  125. Advanced Protection Parameters
  126. Motor Protection
  127. Table 35. Overload
  128. Table 37 . Jam
  129. Table 40. Current Phase Loss
  130. Supply Protection
  131. Table 43. Undervoltage
  132. Table 45. Voltage Unbalance
  133. Table 47 . Voltage Phase Rotation
  134. Table 49. Hz Dev – Slow
  135. Load Protection
  136. Table 53. High Power
  137. Methods for Monitoring
  138. Monitoring Parameters
  139. Table 58. System Monitoring
  140. Table 60. Trip Snapshot Parameters
  141. Table 63. Active Fault, Warning and Inhibit Values
  142. C445UM Overview
  143. C445UM Setup Wizard
  144. C445UM LED and Button Overview
  145. C445UM Monitoring
  146. C445UM PRG Menu (Customizing Settings)
  147. Customizing Settings in PRG Menu
  148. C445UM Fault and Event Diagnostics
  149. Figure 169. C445UM Inhibits
  150. C445UM User Interface Settings
  151. C445UM Security
  152. Technical Data and Specifications
  153. Table 70. Input/Output Specifications
  154. Table 72. Measurement Module Specifications
  155. Table 75. EMC Immunity
  156. Table 77 . Physical Size Specifications
  157. Table 80. Impulse Withstand Ratings
  158. Troubleshooting and Diagnostics
  159. Table 82. Load Protection Fault Definitions
  160. Table 83. Line Protection Fault Definitions
  161. Ethernet Card (C445XC-E)
  162. Ethernet Communication Card and DIP Switches
  163. LED Status Indicators
  164. Ethernet LED Indications
  165. Configuration Using an EDS File
  166. Object Details
  167. Table 90. Message Router Object—Class 0x2 (2)
  168. Table 91. Assembly Object—Class 0x4 (4)
  169. Table 93. Connection Manager Object—Class 0x6 (6)
  170. Table 94. Discrete Input Object—Class 0x8 (8)
  171. Table 95. Discrete Output Object—Class 0x9 (9)
  172. Table 96. Control Supervisor Object—Class 0x29 (41)
  173. Table 97 . Overload Object—Class 0x2C (44)
  174. Table 98. System Component Definition Object—Class 0x88 (136)
  175. Table 99. Voltage Object—Class 0x93 (147)
  176. Table 100. Dynamic input Assembly Interface Object—Class 0x96 (150)
  177. Table 101. Dynamic Input Assembly Instance Parameters
  178. Table 103. Operation Mode Object—Class 0x9F (159)
  179. Table 104. Modbus Object—Class 0xA0 (160)
  180. Table 105. Motor Monitoring Object—Class 0xA1 (161)
  181. Table 106. Motor Protection Object—Class 0xA2 (162)
  182. Table 107 . Snapshot Object—Class 0xA5 (165)
  183. Table 109. RTC Object—Class 0xB0 (176)
  184. Table 110. BCM Object—Class 0xB1 (177)
  185. Table 111. BUI Object—Class 0xB2 (178)
  186. Table 112. Option Card Object—Class 0xB3 (179)
  187. Table 113. Port Object—Class 0xF4 (244)
  188. Table 114. TCP/IP Object—Class 0xF5 (245)
  189. Table 115. Ethernet Link Object—Class 0xF6 (246)
  190. Modbus TCP Protocol
  191. PROFIBUS Communication Card
  192. Figure 177 . Base Control Module DIP Switches with PROFIBUS Card
  193. C445 Cyclic (Polling)
  194. PROFIBUS Diagnostics
  195. C445 PROFIBUS Configuration File
  196. C445 PROFIBUS Bit Mapping Parameters
  197. Table 126. PROFIBUS Cyclic/Acyclic Readable Parameters
  198. C445 Modbus Register Map
  199. EEx e Types of Protection
Eaton Power Xpert C445 User Manual Manual pdf 61 page image
Chapter 4—System Configuration and Commissioning48 Power Xpert C445 Global Motor Management Relay MN042003EN—October 2016 www.eaton.comThere are many more features offered by this Software Tool that are described in moredetail in the Power Xpert inControl User Manual, publication MN040013EN.To access a C445 online with this Software Tool, two protocols are supported: ModbusTCP Ethernet and Modbus Serial. In order to use Ethernet, the optional Ethernet card mustbe installed in the C445 Base Control Module. Using Modbus serial can be accomplishedvia the optional RS-485 serial port on the Base Control Module or via a Micro USB port oneither the Base Control Module or the optional User Interface module.The Micro USB ports use a standard USB/Micro USB cable. This cable may be orderedfrom Eaton as catalog number: C445XS-USBMICRO.To access the C445 via the RS-485 serial port, a USB to RS-485 flying leads cable is alsoavailable from Eaton as catalog number: C445XS-USBLEADS.
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