Eaton Power Xpert 9395 manuals
Power Xpert 9395
Table of contents
- important safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Customer Interface
- Advanced Battery Management
- Monitoring and Communication
- Conventions Used in This Manual
- For More Information
- Safety Warnings
- UPS Installation Plan and Unpacking
- Figure 3‐1. UPS Cabinet Dimensions (Front View)
- Figure 3‐3. UPS Cabinet Dimensions (Top View)
- Figure 3‐6. UPS Cabinet Center of Gravity
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Inspecting and Unpacking the UPS Cabinet
- Figure 3‐8. UPS Cabinet as Shipped on Pallet
- UPS System Installation
- Figure 4‐1. Removing the Left Side Shipping Bracket
- Field Installed UPM Installation
- Installing UPS External and Battery Power Wiring
- Figure 4‐3. Conduit and Wire Entry Locations
- Figure 4‐4. UPS Power Terminal Locations
- Battery Wiring
- Figure 4‐6. UPS Power Terminal Detail BB – Common Battery
- Installing Interface Connections
- Figure 4‐8. Interface Terminal Locations
- Figure 4‐9. Interface Terminal Detail AA
- Figure 4‐11. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- X-Slot Connections
- Figure 4‐13. X-Slot Communication Bays
- Installing a REPO Switch
- Figure 4‐15. Normally-Open REPO Switch Wiring
- Figure 4‐16. Normally‐Closed REPO Switch Wiring
- Installing Options and Accessories
- Installing an Optional Powerware Hot Sync CAN Bridge Card
- Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
- Installing an Optional Remote Monitor Panel II
- Figure 5‐3. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
- Installing an Optional Relay Interface Module II
- Installing an Optional Supervisory Contact Module II
- Figure 5‐6. Supervisory Contact Module II Terminal Location
- Figure 5‐7. Supervisory Contact Module II TB2
- Accessory Mounting Dimensions
- Figure 5‐9. Relay Interface Module II Dimensions
- Figure 5‐10. Supervisory Contact Module II Dimensions
- understanding ups operation
- single ups
- Understanding UPS Operation
- Modes
- Bypass Mode
- Battery Mode
- Normal Mode
- Figure 6‐6. UPS System with Field Installed UPM, Dual‐Feed, Common Battery
- Figure 6‐7. UPS System with Field Installed UPM, Output Dual‐Feed, Separate Battery
- Figure 6‐8. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- multiple ups distributed bypass system
- multiple ups distributed bypass system oneline configurations
- UPS Operating Instructions
- Control Panel
- Status Indicators
- Using the LCD and Pushbuttons
- Using the Menu
- Display Menu Operation
- System Status Screen and Controls
- Load Off Screen
- Starting the UPS in Bypass Mode
- Starting the UPMs
- Transfer from Normal to Bypass Mode
- Transfer from Normal to Bypass Mode and Shut Down UPS
- Using the UPS LOAD OFF Pushbutton or Command
- Using the Remote Emergency Power-off Switch
- Figure 7‐7. REPO Operation
- Communication
- eNotify Service
- LanSafe Power Management Software
- Terminal Mode
- Event History Log
- Figure 8‐2. Sample Event History Log
- Building Alarm Monitoring
- Relay Interface Module II
- Supervisory Contact Module II
- UPS Maintenance
- Performing Preventive Maintenance
- Figure 9‐1. UPS Filter Location
- PERIODIC Maintenance
- BATTERY Maintenance
- Product Specifications
- UPS Output
Power Xpert 9395
Table of contents
- important safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- UPS Standard Features
- Customer Interface
- Power Management Software
- Input Output Module Configuration
- Advanced Power Management and High Alert Modes
- Basic System Configurations
- Conventions Used in This Manual
- For More Information
- Safety Warnings
- UPS Installation Plan and Unpacking
- Figure 3‐1. UPS Cabinet Dimensions – Three UPM (Front View)
- Figure 3‐3. UPS Cabinet Dimensions (Right Side View)
- Figure 3‐5. UPM Section Dimensions (Front View)
- Figure 3‐7. ISBM Section Dimensions (Top View)
- Figure 3‐9. ISBM Section Center of Gravity
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Distributed Bypass Power Wiring Preparation
- Inspecting and Unpacking the UPS Cabinets
- Figure 3‐12. UPS Cabinet as Shipped on Pallet (ISBM Section)
- Figure 3‐13. UPS Cabinet as Shipped on Pallet (UPM Section)
- UPS System Installation
- Figure 4‐1. Removing the ISBM Section Left Side Shipping Bracket
- Figure 4‐2. Removing the ISBM Section Right Side Shipping Bracket
- Figure 4‐3. Removing the UPM Section Left Side Shipping Bracket
- Mechanically Joining the Sections
- Figure 4‐5. Section Joining
- Figure 4‐6. ISBM and UPM Sections Joined
- Electrically Connecting the Sections
- Figure 4‐8. ISBM Section Intercabinet Power Terminal Locations
- Figure 4‐9. ISBM Section Input Power Terminal Detail
- Figure 4‐10. ISBM Section Battery Input Power Terminal Detail
- Figure 4‐12. UPS Intercabinet Interface Harness Locations
- Figure 4‐13. Pl1 Interface Board Location
- Field Installed UPM Installation
- External Power Wiring Installation
- Figure 4‐15. ISBM and UPM Section Debris Shields
- Figure 4‐16. ISBM Section Conduit and Wire Entry Locations
- Figure 4‐17. Distributed Bypass Wire Length
- Figure 4‐18. ISBM Section Power Terminal Locations
- Figure 4‐19. ISBM Section Power Terminal Detail AA
- Battery Power Wiring
- Figure 4‐20. ISBM Section Power Terminal Detail BB – Common Battery
- Figure 4‐21. ISBM Section Power Terminal Detail BB – Separate Battery
- Installing Interface Connections
- Figure 4‐22. ISBM Section Interface Terminal Locations
- Figure 4‐23. Interface Terminal Detail
- Figure 4‐25. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- Figure 4‐26. Typical Battery Interface Connection – Common Battery System
- X-Slot Connections
- Installing a REPO Switch
- Figure 4‐30. Normally-Open REPO Switch Wiring
- Figure 4‐31. Normally‐Closed REPO Switch Wiring
- Installing Options, Accessories, and Distributed Bypass Control Wiring
- Installing Options and Accessories
- Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
- Installing Distributed Bypass Control Wiring
- Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
- Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
- Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
- Installing an Optional Remote Monitor Panel II
- Figure 5‐7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
- Installing an Optional Relay Interface Module II
- Figure 5‐9. J1, J2, J3, and J4 15-Pin D-Sub Connectors
- Installing an Optional Supervisory Contact Module II
- Figure 5‐11. Supervisory Contact Module II TB2
- Accessory Mounting Dimensions
- Figure 5‐13. Relay Interface Module II Dimensions
- Figure 5‐14. Supervisory Contact Module II Dimensions
- Understanding UPS Operation
- Single UPS
- Online Mode
- Energy Saver System Mode
- Bypass Mode
- Battery Mode
- Figure 6‐4. Path of Current Through the UPS in Battery Mode
- Single UPS Unit System Oneline Configurations
- Figure 6‐5. UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Momentary Static Switch
- Figure 6‐6. UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch
- Figure 6‐7. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Momentary Static Switch
- Figure 6‐8. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch
- Figure 6‐9. UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch
- Figure 6‐10. UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch
- Figure 6‐11. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch
- Figure 6‐12. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch
- Figure 6‐13. UPS System – Four UPM Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6‐14. UPS System – Four UPM Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐15. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- Multiple UPS Distributed Bypass System
- Online Mode – Distributed Bypass
- Bypass Mode – Distributed Bypass
- Figure 6‐17. Path of Current through the UPSs in Bypass Mode – Distributed Bypass
- Battery Mode – Distributed Bypass
- Multiple UPS Distributed Bypass System Oneline Configurations
- Figure 6‐19. Typical Distributed Bypass System – Momentary Static Switch, 1+1 and 2+0 Configurations
- Figure 6‐20. Typical Distributed Bypass System – Momentary Static Switch, 2+1 and 3+0 Configurations
- Figure 6‐21. Typical Distributed Bypass System – Momentary Static Switch, 3+1 and 4+0 Configurations
- Figure 6‐22. Typical Distributed Bypass System – Continuous Static Switch, 1+1 and 2+0 Configurations
- Figure 6‐23. Typical Distributed Bypass System – Continuous Static Switch, 2+1 and 3+0 Configurations
- Figure 6‐24. Typical Distributed Bypass System – Continuous Static Switch, 3+1 and 4+0 Configurations
- UPS Operating Instructions
- Control Panel
- Status Indicators
- Using the LCD and Pushbuttons
- Using the Menu
- Display Menu Operation
- Load Off Screen
- System Status Screen and Controls
- Single UPS Operation
- Enable Energy Saver Mode from the UPS Command Menu
- Start Energy Saver High Alert Mode from the UPS Command Menu
- Disable Advanced Power Management Mode from the UPS Command Menu
- Starting the UPS in Bypass Mode
- Enable Energy Saver Mode from the Bypass Command Menu
- Start Energy Saver High Alert Mode from the Bypass Command Menu
- Disable Advanced Power Management Mode from the Bypass Command Menu
- Starting the UPMs
- Starting a Single UPM
- Transfer from Online to Bypass Mode
- Transfer from Bypass to Online Mode
- Single UPM Shutdown
- UPS and Critical Load Shutdown
- Using the UPS LOAD OFF Pushbutton or Command
- Using the Remote Emergency Power-off Switch
- Multiple UPS Distributed Bypass Operation
- Disable Energy Saver Mode from the UPS Command Menu
- Enable Advanced Power Management Mode from the UPS Command Menu
- Start Advanced Power Management High Alert Mode from the UPS Command Menu
- Starting the Distributed Bypass System in Bypass Mode
- Disable Energy Saver Mode from the Bypass Command Menu
- Enable Advanced Power Management Mode from the Bypass Command Menu
- Start Advanced Power Management High Alert Mode from the Bypass Command Menu
- Starting the UPS UPMs
- Transfer from Online to Bypass Mode and Shut Down UPMs
- Single UPM Restart
- Single UPS Shutdown using Load Off
- Single UPS Shutdown using UPM Shutdown
- Single UPS Restart
- Charger Control
- Communication
- eNotify Service
- Eaton LanSafe Power Management Software
- Terminal Mode
- Event History Log
- Figure 8‐2. Sample Event History Log
- Building Alarm Monitoring
- Relay Interface Module II
- Supervisory Contact Module II
- UPS Maintenance
- Performing Preventive Maintenance
- Figure 9‐1. ISBM Section Air Filter Locations – Momentary Static Switch
- Figure 9‐2. ISBM Section Air Filter Locations – Continuous Static Switch
- Figure 9‐3. UPM Section Air Filter Locations
- PERIODIC Maintenance
- Recycling the Used Battery or UPS
- Product Specifications
- UPS Output
Power Xpert 9395
Table of contents
- important safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Control Panel
- Maintenance Bypass Module
- Input Output Module Configuration
- Battery System
- Using This Manual
- Symbols, Controls, and Indicators
- For More Information
- Safety Warnings
- UPS Installation Plan and Unpacking
- Figure 3‐1. UPS Cabinet Dimensions (Front View)
- Figure 3‐2. UPS Cabinet Dimensions (Right Side View)
- Figure 3‐4. UPS Cabinet Dimensions (Bottom View)
- Figure 3‐6. UPS Cabinet Center of Gravity
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Distributed Bypass Power Wiring Preparation
- Inspecting and Unpacking the UPS Cabinet
- UPS System Installation
- Figure 4‐1. Removing the Left Side Shipping Bracket
- Figure 4‐2. Removing the Right Side Shipping Bracket
- Field Installed UPM Installation
- Hole Barrel Lug Terminations to Bus Bar Installation
- Figure 4‐4. Conduit and Wire Entry Locations
- Figure 4‐5. Distributed Bypass Wire Length
- Figure 4‐6. UPS Power Terminal Locations – Common Rectifier Feed
- Figure 4‐7. UPS Power Terminal Detail AA – Common Rectifier Feed
- Figure 4‐8. UPS Power Terminal Locations – Separate Rectifier Feed
- Figure 4‐9. UPS Power Terminal Detail AA – Separate Rectifier Feed
- Battery Power Wiring
- Figure 4‐11. UPS Power Terminal Detail BB – Common Battery
- Installing Interface Connections
- Figure 4‐13. Interface Terminal Locations
- Figure 4‐14. Interface Terminal Detail
- Figure 4‐16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- Figure 4‐17. Typical Battery Interface Connection – Common Battery System
- X-Slot Connections
- Installing a REPO Switch
- Figure 4‐21. Normally-Open REPO Switch Wiring
- Figure 4‐22. Normally‐Closed REPO Switch Wiring
- Installing Options, Accessories, and Distributed Bypass Control Wiring
- Installing Options and Accessories
- Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
- Installing Distributed Bypass Control Wiring
- Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
- Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
- Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
- Installing an Optional Remote Monitor Panel II
- Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
- Figure 5‐8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
- Installing an Optional Relay Interface Module II
- Installing an Optional Supervisory Contact Module II
- Figure 5‐10. Supervisory Contact Module II Terminal Location
- Figure 5‐11. Supervisory Contact Module II TB2
- Accessory Mounting Dimensions
- Figure 5‐13. Relay Interface Module II Dimensions
- Figure 5‐14. Supervisory Contact Module II Dimensions
- Understanding UPS Operation
- Single UPS
- Figure 6‐2. Path of Current Through the UPS in Online Mode
- Energy Saver System Mode
- Variable Module Management System
- Bypass Mode
- Battery Mode
- UPS System Oneline Configurations
- Figure 6‐6. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
- Figure 6‐7. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
- Figure 6‐9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6‐11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6‐13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐14. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐18. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- Multiple UPS Distributed Bypass System
- Online Mode – Distributed Bypass
- Bypass Mode – Distributed Bypass
- Battery Mode – Distributed Bypass
- Figure 6‐21. Path of Current through the UPSs in Battery Mode – Distributed Bypass
- Multiple UPS Distributed Bypass System Oneline Configurations
- Figure 6‐22. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
- Figure 6‐23. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
- Figure 6‐24. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
- UPS Operating Instructions
- Circuit Breakers
- Status Indicators
- Using the LCD and Pushbuttons
- Using the Menu
- Display Menu Operation
- System Status Screen and Controls
- Load Off Screen
- Starting the UPS in Bypass Mode
- Starting the UPMs
- Starting a Single UPM
- Transfer from Online to Bypass Mode
- Transfer from Bypass to Online Mode
- Transfer from Energy Saver to Online Mode
- Transfer from High Alert to Online Mode
- Transfer from Energy Saver to Bypass Mode
- Transfer from High Alert to Bypass Mode
- Transfer from High Alert to Energy Saver Mode
- Single UPM Shutdown
- UPS and Critical Load Shutdown
- Using the UPS LOAD OFF Pushbutton or Command
- Using the Remote Emergency Power-off Switch
- Multiple UPS Distributed Bypass Operation
- Starting the Distributed Bypass System in Bypass Mode
- Starting the UPS UPMs
- Transfer from Online to Energy Saver Mode
- Transfer from Online to High Alert Mode
- Transfer from Bypass to Energy Saver Mode
- Transfer from Bypass to High Alert Mode
- Transfer from Energy Saver to High Alert Mode
- Transfer from Online to Bypass Mode and Shut Down all UPMs
- Single UPM Restart
- Single UPS Shutdown using Load Off
- Single UPS Shutdown using UPM Shutdown
- Single UPS Restart
- Charger Control
- Communication
- eNotify Service
- LanSafe Power Management Software
- Terminal Mode
- Event History Log
- Figure 8‐2. Sample Event History Log
- Building Alarm Monitoring
- Relay Interface Module II
- Supervisory Contact Module II
- UPS Maintenance
- Performing Preventive Maintenance
- Figure 9‐1. UPS Filter Locations
- PERIODIC Maintenance
- BATTERY Maintenance
- Product Specifications
- UPS Output
Power Xpert 9395
Table of contents
- important safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Figure 1‐2. Power Xpert 9395 Plus 1 UPS (450–550 kVA) Cabinet with the Field Installed UPM
- Control Panel
- Maintenance Bypass Module
- Input Output Module Configuration
- Battery System
- Using This Manual
- Symbols, Controls, and Indicators
- For More Information
- Safety Warnings
- UPS Installation Plan and Unpacking
- Figure 3‐1. UPS Cabinet Dimensions (Front View)
- Figure 3‐2. UPS Cabinet Dimensions (Right Side View)
- Figure 3‐4. UPS Cabinet Dimensions (Bottom View)
- Figure 3‐6. UPS Cabinet Center of Gravity
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Distributed Bypass Power Wiring Preparation
- Inspecting and Unpacking the UPS Cabinet
- Figure 3‐8. Power Xpert 9395 UPS (450–550 kVA) Cabinet as Shipped on Pallet
- UPS System Installation
- Figure 4‐1. Removing the Left Side Shipping Bracket
- Figure 4‐2. Removing the Right Side Shipping Bracket
- Field Installed UPM Installation
- Installing UPS External and Battery Power Wiring
- External Power Wiring Installation
- Figure 4‐4. Conduit and Wire Entry Locations
- Figure 4‐5. Distributed Bypass Wire Length
- Figure 4‐6. UPS Power Terminal Locations – Common Rectifier Feed
- Figure 4‐7. UPS Power Terminal Detail AA – Common Rectifier Feed
- Figure 4‐8. UPS Power Terminal Locations – Separate Rectifier Feed
- Figure 4‐9. UPS Power Terminal Detail AA – Separate Rectifier Feed
- Battery Power Wiring
- Figure 4‐11. UPS Power Terminal Detail BB – Common Battery
- Installing Interface Connections
- Figure 4‐13. Interface Terminal Locations
- Figure 4‐14. Interface Terminal Detail
- Figure 4‐16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- Figure 4‐17. Typical Battery Interface Connection – Common Battery System
- X-Slot Connections
- Installing a REPO Switch
- Figure 4‐21. Normally-Open REPO Switch Wiring
- Figure 4‐22. Normally‐Closed REPO Switch Wiring
- Installing Options, Accessories, and Distributed Bypass Control Wiring
- Installing Options and Accessories
- Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
- Installing Distributed Bypass Control Wiring
- Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
- Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
- Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
- Installing an Optional Remote Monitor Panel II
- Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
- Figure 5‐8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
- Installing an Optional Relay Interface Module II
- Installing an Optional Supervisory Contact Module II
- Figure 5‐10. Supervisory Contact Module II Terminal Location
- Figure 5‐11. Supervisory Contact Module II TB2
- Accessory Mounting Dimensions
- Figure 5‐13. Relay Interface Module II Dimensions
- Figure 5‐14. Supervisory Contact Module II Dimensions
- Understanding UPS Operation
- Single UPS
- Figure 6‐2. Path of Current Through the UPS in Online Mode
- Energy Saver System Mode
- Variable Module Management System
- Bypass Mode
- Battery Mode
- UPS System Oneline Configurations
- Figure 6‐6. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
- Figure 6‐7. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
- Figure 6‐9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6‐11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6‐13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐14. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐18. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- Multiple UPS Distributed Bypass System
- Online Mode – Distributed Bypass
- Bypass Mode – Distributed Bypass
- Battery Mode – Distributed Bypass
- Figure 6‐21. Path of Current through the UPSs in Battery Mode – Distributed Bypass
- Multiple UPS Distributed Bypass System Oneline Configurations
- Figure 6‐22. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
- Figure 6‐23. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
- Figure 6‐24. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
- UPS Operating Instructions
- Circuit Breakers
- Status Indicators
- Using the LCD and Pushbuttons
- Using the Menu
- Display Menu Operation
- System Status Screen and Controls
- Load Off Screen
- Starting the UPS in Bypass Mode
- Starting the UPMs
- Starting a Single UPM
- Transfer from Online to Bypass Mode
- Transfer from Bypass to Online Mode
- Transfer from Energy Saver to Online Mode
- Transfer from High Alert to Online Mode
- Transfer from Energy Saver to Bypass Mode
- Transfer from High Alert to Bypass Mode
- Transfer from High Alert to Energy Saver Mode
- Single UPM Shutdown
- UPS and Critical Load Shutdown
- Using the UPS LOAD OFF Pushbutton or Command
- Using the Remote Emergency Power-off Switch
- Multiple UPS Distributed Bypass Operation
- Starting the Distributed Bypass System in Bypass Mode
- Starting the UPS UPMs
- Single UPS Shutdown using Load Off
- Single UPS Shutdown using UPM Shutdown
- Single UPS Restart
- Charger Control
- Color Touchscreen Control Panel
- Using the Color Touchscreen Control Panel
- Figure 7‐11. Sign In or Password Request Screen
- Using the Main Menu Buttons
- Power Maps Screen (Online Mode)
- Figure 7‐15. Average Efficiency Screen from Home Screen
- Power Maps Screen (Bypass Mode)
- Meters Summary Screen
- Input Meters Screen
- Figure 7‐22. Output Meters Screen
- Input Meters Detail Screen
- Battery Meters Screens
- Figure 7‐27. Battery Log Detail
- System Events Main Screen
- Figure 7‐30. User Log Screen
- Figure 7‐34. Module Control Detail Screen
- Settings Screen
- Configuration Options Screen
- Figure 7‐40. Disable ESS Screen
- Statistics Basic Screen
- ESS Comparison Screen
- System Overview Screen
- UPS Operation using the Color Touchscreen Control Panel
- Communication
- eNotify Service
- Power Management Software
- Remote Monitor Panel II
- Relay Interface Module II
- Supervisory Contact Module II
- UPS Maintenance
- Performing Preventive Maintenance
- Figure 9‐1. UPS Filter Locations
- PERIODIC Maintenance
- BATTERY Maintenance
- Product Specifications
- UPS Output
Power Xpert 9395
Table of contents
- important safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Figure 1‐1. Power Xpert 9395 Plus 1 UPS (225–275 kVA) Cabinet
- Control Panel
- Field Installed UPM
- Inherent Redundancy
- Variable Module Management System and High Alert Modes
- Battery System
- Symbols, Controls, and Indicators
- For More Information
- Safety Warnings
- UPS Installation Plan and Unpacking
- Installation Considerations
- Figure 3‐1. UPS Cabinet Dimensions (Front View)
- Figure 3‐3. UPS Cabinet Dimensions (Top View)
- Figure 3‐6. UPS Cabinet Center of Gravity
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Distributed Bypass Power Wiring Preparation
- Inspecting and Unpacking the UPS Cabinet
- Figure 3‐8. Power Xpert 9395 Plus 1 UPS (225–275 kVA) Cabinet as Shipped on Pallet
- UPS System Installation
- Figure 4‐1. Removing the Left Side Shipping Bracket
- Figure 4‐2. Removing the Right Side Shipping Bracket
- Battery System Installation
- Hole Barrel Lug Terminations to Bus Bar Installation
- Figure 4‐4. Conduit and Wire Entry Locations
- Figure 4‐5. UPS Power Terminal Locations – Common Rectifier Feed
- Figure 4‐6. UPS Power Terminal Detail AA – Common Rectifier Feed
- Figure 4‐7. UPS Power Terminal Locations – Separate Rectifier Feed
- Figure 4‐8. UPS Power Terminal Detail AA – Separate Rectifier Feed
- Battery Power Wiring
- Figure 4‐10. UPS Power Terminal Detail BB – Common Battery
- Installing Interface Connections
- Figure 4‐12. Interface Terminal Locations
- Figure 4‐13. Interface Terminal Detail
- Figure 4‐15. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- Figure 4‐16. Typical Battery Interface Connection
- X-Slot Connections
- Installing a REPO Switch
- Figure 4‐19. REPO Switch
- Figure 4‐20. Normally-Open REPO Switch Wiring
- Figure 4‐21. Normally‐Closed REPO Switch Wiring
- Installing Options and Accessories
- Installing an Optional Powerware Hot Sync CAN Bridge Card
- Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
- Installing Distributed Bypass Control Wiring
- Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
- Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
- Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
- Installing an Optional Remote Monitor Panel II
- Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
- Installing an Optional Relay Interface Module II
- Figure 5‐9. J1, J2, J3, and J4 15-Pin D-Sub Connectors
- Installing an Optional Supervisory Contact Module II
- Figure 5‐11. Supervisory Contact Module II TB2
- Accessory Mounting Dimensions
- Figure 5‐13. Relay Interface Module II Dimensions
- Figure 5‐14. Supervisory Contact Module II Dimensions
- Understanding UPS Operation
- Single UPS
- Energy Saver System Mode
- Harmonic Reduction System (HRS)
- Bypass Mode
- Battery Mode
- Single UPS System Oneline Configurations
- Figure 6‐5. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
- Figure 6‐6. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐7. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐8. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- Multiple UPS Distributed Bypass System
- Online Mode – Distributed Bypass
- Bypass Mode – Distributed Bypass
- Figure 6‐10. Path of Current through the UPSs in Bypass Mode – Distributed Bypass
- Battery Mode – Distributed Bypass
- Multiple UPS Distributed Bypass System Oneline Configurations
- Figure 6‐12. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
- Figure 6‐13. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
- Figure 6‐14. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
- UPS Operating Instructions
- Status Indicators
- Using the LCD and Pushbuttons
- Using the Menu
- Display Menu Operation
- Load Off Screen
- Figure 7‐6. Typical System Status Screen
- Single UPS Operation
- Enable Energy Saver System Mode from the UPS Command Menu
- Disable Energy Saver System Mode from the UPS Command Menu
- Enable Variable Module Management System Mode from the UPS Command Menu
- Start Variable Module Management System High Alert Mode from the UPS Command Menu
- Enable Energy Saver System Mode from the Bypass Command Menu
- Start Energy Saver System High Alert Mode from the Bypass Command Menu
- Disable Variable Module Management System Mode from the Bypass Command Menu
- Starting the UPMs
- Starting a Single UPM
- Transfer from Online to Bypass Mode
- Transfer from Bypass to Online Mode
- Single UPM Shutdown
- Single UPM Restart
- UPS and Critical Load Shutdown
- Using the UPS LOAD OFF Pushbutton or Command
- Using the Remote Emergency Power-off Switch
- Multiple UPS Distributed Bypass Operation
- Disable Energy Saver System Mode from the Bypass Command Menu
- Enable Variable Module Management System Mode from the Bypass Command Menu
- Start Variable Module Management System High Alert Mode from the Bypass Command Menu
- Transfer from Online to Bypass Mode and Shut Down UPMs
- Single UPS Shutdown using Load Off
- Single UPS Shutdown using UPM Shutdown
- Single UPS Restart
- Color Touchscreen Control Panel
- Using the Color Touchscreen Control Panel
- Figure 7‐12. Sign In or Password Request Screen
- Using the Main Menu Buttons
- Power Maps Screen (Online Mode)
- Figure 7‐16. Average Efficiency Screen from Home Screen
- Power Maps Screen (Bypass Mode)
- Meters Summary Screen
- Input Meters Screen
- Figure 7‐23. Output Meters Screen
- Input Meters Detail Screen
- Battery Meters Screens
- Figure 7‐28. Battery Log Detail
- System Events Main Screen
- Figure 7‐31. User Log Screen
- System Status Screen and Controls
- Figure 7‐35. Module Control Detail Screen
- Settings Screen
- Configuration Options Screen
- Figure 7‐41. Disable ESS Screen
- Statistics Basic Screen
- ESS Comparison Screen
- UPS Module Map Screen
- UPS Operation using the Color Touchscreen Control Panel
- Communication
- eNotify Service
- Power Management Software
- Remote Monitor Panel II
- Relay Interface Module II
- Supervisory Contact Module II
- UPS Maintenance
- Performing Preventive Maintenance
- PERIODIC Maintenance
- Recycling the Used Battery or UPS
- Product Specifications
- UPS Output
- Warranty
Power Xpert 9395
Table of contents
- important safety instructions
- Table Of Contents
- Table Of Contents
- Introduction
- UPS Systems Using the Power Xpert 9395 Battery Cabinet
- Conventions Used in This Manual
- For More Information
- Safety Warnings
- creating an installation plan
- Installation
- Figure 4‐1. Removing Shipping Supports
- Model 1085 or 1085HR Battery Cabinet Installation
- Figure 4‐2. UPS with Model 1085 or 1085HR Battery Cabinet
- Figure 4‐3. Battery Cabinet to Battery Cabinet Joining Brackets
- Figure 4‐4. Battery Cabinet Bottom Joining Brackets and Ground Wire
- External Power Wiring Installation
- Figure 4‐6. Battery Cabinet Conduit and Wire Entry Locations
- Figure 4‐7. 1085 Battery Power and Interface Terminal Locations
- Figure 4‐8. 1085HR Battery Power and Interface Terminal Locations
- External Interface Wiring Installation
- Figure 4‐9. Battery Breaker Interface Wiring
- Figure 4‐10. Terminal Block TB1 Connector Assignments – First Cabinet
- Figure 4‐11. Terminal Block TB1 Connector Assignments – Middle Cabinets
- Internal Battery String Connection
- Initial Startup
- installation checklist
- Oneline Drawings and Schematics
- Figure 5‐3. Battery Cabinet Oneline – Separate Battery (275 kVA Plus 1 and 500 kVA RT UPS)
- Figure 5‐4. Battery Cabinet Oneline with Disconnect – Separate Battery (275 kVA Plus 1 and 500 kVA RT UPS)
- Schematics
- Figure 5‐6. Battery Cabinet Breaker CB1 Control Wiring Schematic – First Cabinet
- Figure 5‐8. Battery Cabinet Breaker CB1 Control Wiring Schematic – Last Cabinet
- Maintenance
- Performing Preventive Maintenance
Power Xpert 9395
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- INTRODUCTION
- Single UPM and Two UPM Configurations
- Figure 1-2. 600V 2x UPM Configuration
- Single UPM Plus 1 UPM Configuration
- UPS Standard Features
- Advanced Battery Management
- Distributed Bypass System
- Energy Saver and High Alert Modes
- Battery System
- Using This Manual
- Symbols, Controls, and Indicators
- Getting Help
- SAFETY WARNINGS
- UPS INSTALLATION PLAN AND UNPACKING
- Installation Considerations
- V, 400V, 415V, and 480V Model Configurations
- Figure 3-1. Single UPM Configuration Dimensions
- Figure 3-2. Single UPM Configuration, Plus 1 FI-UPM (Dimensions)
- Figure 3-3. Two UPM Configuration (Dimensions)
- V Model Configurations
- Figure 3-5. 600V Single UPM Configuration, Plus 1 FI-UPM
- Figure 3-6. 600V Two UPM Configuration
- Figure 3-7. Side View Dimensions and Center of Gravity Measurements
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Distributed Bypass Power Wiring Preparation
- Figure 3-8. Single UPM Configuration as Shipped on Pallet (380V, 400V, 415V, and 480V)
- Figure 3-9. Two UPM Configuration as Shipped on Pallet (380V, 400V, 415V, and 480V)
- INSTALLATION
- Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket
- Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket
- Mechanically Joining the Sections (600V Models Only)
- Figure 4-4. ISBM and UPM Sections Joined
- Figure 4-5. ISBM Section to UPM Section Joining Brackets
- Electrically Connecting the Sections (600V Models Only)
- Figure 4-6. UPS Intercabinet Interface Harness Locations
- Connecting Intercabinet CAN Cables and Connectors
- Figure 4-8. Pl1 Interface Board Location
- Field Installed UPM Installation
- Installing UPS External and Battery Power Wiring
- External Power Wiring Installation
- Figure 4-12. ISBM and UPM Section Conduit and Wire Entry Locations
- Figure 4-13. Distributed Bypass Wire Length
- Figure 4-14. ISBM Section Power Terminal Locations (380V, 400V, 415V, and 480V Models)
- Figure 4-15. ISBM Section Power Terminal Locations (600V Models)
- Figure 4-16. ISBM Section Power Terminal Detail – Section AA (380V, 400V, 415V, and 480V Models)
- Battery Power Wiring
- Installing Interface Connections
- TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
- Figure 4-18. ISBM Section Interface Terminal Locations
- Figure 4-19. Interface Terminal Detail
- Figure 4-21. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- Figure 4-22. Typical Battery Interface Connection – Common Battery System
- X-Slot Connections
- Installing a REPO Switch
- Figure 4-26. REPO Switch
- Figure 4-27. Normally-Open REPO Switch Wiring
- Figure 4-28. Normally-Closed REPO Switch Wiring
- Installing Options, Accessories, and Distributed Bypass Control Wiring
- INSTALLATION CHECKLIST
- DISTRIBUTED BYPASS INSTALLATION CHECKLIST
- INSTALLING OPTIONS AND ACCESSORIES
- Installing an Optional Hot Sync CAN Bridge Card
- Figure 5-2. Hot Sync CAN Bridge Card Connections
- Installing Distributed Bypass Control Wiring
- Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
- Figure 5-5. Distributed Bypass Pull-Chain Wiring without MOBs
- Figure 5-6. Distributed Bypass Pull-Chain Wiring with MOBs
- Installing an Optional Remote Monitor Panel II
- Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
- Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
- Installing an Optional Relay Interface Module II
- Installing an Optional Supervisory Contact Module II
- Figure 5-10. Supervisory Contact Module II Terminal Location
- Accessory Mounting Dimensions
- Figure 5-12. Remote Monitor Panel II Dimensions
- Figure 5-13. Relay Interface Module II Dimensions
- Figure 5-14. Supervisory Contact Module II Dimensions
- UNDERSTANDING UPS OPERATION
- Single UPS
- Figure 6-2. Path of Current Through the UPS in Online Mode
- Energy Saver System (ESS) Mode
- Bypass Mode
- Battery Mode
- Figure 6-4. Path of Current Through the UPS in Battery Mode
- Single UPS Unit System Oneline Configurations
- Figure 6-5. One UPM, Rectifier Feed, Battery System, Dual-Feed Configuration, Continuous Static Switch
- Figure 6-6. One UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch FI-UPM
- Figure 6-7. One UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch FI-UPM
- Figure 6-8. Two UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
- Figure 6-9. Two UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
- Figure 6-10. One UPM, Rectifier Feed, Battery System, IOM Configuration
- Figure 6-11. One UPM, Common Rectifier Feed, Common Battery, IOM Configuration, FI-UPM
- Figure 6-12. One UPM, Common Rectifier Feed, Separate Battery, IOM Configuration, FI-UPM
- Figure 6-13. Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6-14. Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6-15. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- Multiple UPS Distributed Bypass System
- Online Mode - Distributed Bypass
- Bypass Mode – Distributed Bypass
- Battery Mode - Distributed Bypass
- Figure 6-18. Path of Current through the UPSs in Battery Mode - Distributed Bypass
- Multiple UPS Distributed Bypass System Oneline Configurations
- Figure 6-19. Typical Distributed Bypass System - Continuous Static Switch, 1+1 and 2+0 Configurations
- Figure 6-20. Typical Distributed Bypass System -Continuous Static Switch, 2+1 and 3+0 Configurations
- Figure 6-21. Typical Distributed Bypass System -Continuous Static Switch, 3+1 and 4+0 Configurations
- UPS OPERATING INSTRUCTIONS
- Circuit Breakers
- Status Indicators
- Figure 7-3. Parts of the Touch Screen
- Figure 7-4. Sign In or Password Request Screen
- Using the Main Menu Buttons
- Power Maps Screen (Online Mode)
- Figure 7-8. Average Efficiency Screen from Home Screen
- Power Maps Screen (Bypass Mode)
- Meters Summary Screen
- Input Meters Screen
- Figure 7-15. Output Meters Screen
- Input Meters Detail Screen
- Battery Meters Screens
- Figure 7-20. Battery Log Detail
- System Events Main Screen
- Figure 7-23. User Log Screen
- System Status Screen and Controls
- Figure 7-27. Module Control Detail Screen
- Settings Screen
- Configuration Options Screen
- Figure 7-33. Disable ESS Screen
- Statistics Basic Screen
- ESS Comparison Screen
- System Overview Screen
- UPS Operation using the Color Touchscreen Control Panel
- Using the Remote Emergency Power-off Switch
- Figure 7-40. REPO Operation
- Multiple UPS Distributed Bypass Operation
- Starting the Distributed Bypass System in Bypass Mode
- Single UPM Shutdown
- Single UPS Shutdown using Load Off
- Single UPS Shutdown using UPM Shutdown
- Single UPS Restart
- UPS and Critical Load Shutdown
- Using the UPS LOAD OFF Pushbutton
- Using the UPS LOAD OFF Command
- COMMUNICATION
- PredictPulse
- Power Management Software
- Remote Monitor Panel II
- Relay Interface Module II
- Supervisory Contact Module II
- UPS MAINTENANCE
- Performing Preventive Maintenance
- Figure 9-1. ISBM and UPM Section Air Filter Locations - Continuous Static Switch
- Figure 9-2. FI-UPM Air Filter Location
- PERIODIC Maintenance
- Installing Batteries
- Maintenance Training
- PRODUCT SPECIFICATIONS
- UPS Output
- UPS Environmental
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