February, 20082-557WorkCentre 5225, 5230 078-101, 078-102Status Indicator RapsLaunch Version078-101 HCF to Feed Out Sensor Fault RAPBSD-ON: 8.2The Tray 2 Feed Out Sensor did not come on within the specified time after the start of feed fromTray 6 (HCF).Initial Actions• Clear any paper jam and switch the power off then on.• Check for out-of-spec paper.• Paper Path for a foreign object/burr/piece of paperProcedureExecute Component Control [071-100 Tray Feed Out Sensor]. Move the actuator of the Tray 2Feed Out Sensor manually or with paper. The display changes.Y NGo to 8.2 BSD and check the following wires for an open wire, short or poor contact:• Tray Feed Out Sensor P/J105-2 to MCU PWB P/J410-14• Tray Feed Out Sensor P/J105-1 to Tray Module PWB P/J410-15• Tray Feed Out Sensor P/J105-3 to Tray Module PWB P/J410-13If OK, replace the Tray Feed Out Sensor (PL 2.5) before replacing the MCU PWB (PL9.1).Execute Component Control [077-003 Takeaway Clutch]. There is operation noise from theTakeaway Clutch 1.Y NGo to 8.2 BSD and check the Takeaway Clutch for an open.Check the following:• Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation• HCF and IOT for a poor docking• HCF Transport Belt for poor tension• HCF Transport Roll for dirt/paper particles/wear/a poor rotation• HCF Takeaway Rolls 1-3 for dirt/ paper particles/wear/a poor rotation• HCF Exit Roll for dirt/ paper particles/wear/a poor rotation• Drive gears for wear/breakage• If the results of the above checks are OK, replace Tray Module PWB (PL 13.8) and theMCU PWB (PL 9.1) one at a time in the order shown.078-102 HCF to Registration Sensor Fault RAPBSD-ON: 8.7The paper transported from HCF did not turn on the Registration Sensor within the specified time.Initial Actions• Clear any jam and switch the power off then on.• Check for out-of-spec paper.• Paper Path for a foreign object/burr/piece of paperProcedureExecute Component Control [089-100 Reg. Sensor]. Place paper in front of the Reg. Sensor.The display changes.Y NGo to 8.7 BSD and check the following for an open wire, short or poor contact:• Reg Sensor P/J104-2 to MCU PWB P/J403-B8• Reg Sensor P/J104-1 to MCU PWB P/J403-B13• Reg Sensor P/J104-3 to MCU PWB P/J403-B3If OK, replace the Reg. Sensor (PL 2.4) before replacing the MCU PWB (PL 9.1).Execute Component Control [078-007 Tray 6 Takeaway Motor]. There is operation noisefrom the Tray 6 Takeaway Motor.Y NCheck the wire-wound resistance of Pre Reg. Motor is approx. 0.8 ohms at the measurementpoints below.• JF57-3 to pins 1/2• JF57-4 to pins 5/6If OK, go to 8.9 BSD and troubleshoot the Tray 6 Takeaway Motor circuit.Check the following:• Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation• Pre Reg Roll for dirt/paper particles/wear/a poor rotation• Drive gears for wear/breakage• Drawer Connectors and contact points for foreign objects/bent pins/burnout• If the results of the above checks are OK, replace Tray Module PWB (PL 13.8) and theMCU PWB (PL 9.1) one at a time in the order shown
