Contents - important information
- General information
- Table Of Contents
- Manual format
- Contents
- Abbreviation
- Self-protection
- Good working practice
- Identification
- special service tool
- Propeller size
- Checking the outboard motor mounting height
- Checking the gear oil level
- Checking the tilt system (D model)
- Checking the cooling water pilot hole
- Precaution when transporting or storing the outboard motor
- Specification
- Table Of Contents
- general specification
- maintenance specification
- tightening torque
- general torque
- Periodic check and adjustment
- Table Of Contents
- maintenance interval chart
- fuel system
- power unit
- replacing the oil filter
- checking the spark plug
- checking the thermostat
- control system
- checking the gear shift operation
- checking the engine idle speed
- bracket unit
- lower unit
- checking the propeller
- checking the battery
- lubricating the outboard motor
- Fuel system
- Table Of Contents
- hose routing
- fuel pump, fuel filter, and fuel joint
- checking the fuel pump
- checking the fuel joint
- assembling the fuel pump
- carburetor unit
- checking the prime start
- assembling the carburetor
- installing the carburetor
- synchronizing the carburetor
- Power unit
- Table Of Contents
- Table Of Contents
- power unit (check and adjustment)
- checking the valve clearance
- replacing the timing belt
- manual starter (m and w model)
- disassembling the manual starter
- assembling the manual starter
- power unit assembly
- starter motor, starter relay, and ptt relay (e and w model)
- ignition coil, cdi unit, and rectifier regulator
- throttle cam
- removing the power unit
- timing belt and sprocket
- removing the timing belt and sprocket
- checking the timing belt and sprocket
- cylinder head
- removing the cylinder head
- replacing the valve guide
- checking the valve seat
- refacing the valve seat
- checking the rocker arm and rocker arm shaft
- installing the cylinder head
- cylinder block
- disassembling the cylinder block
- checking the piston clearance
- checking the piston ring side clearance
- selecting the connecting rod bearing
- selecting the crankshaft main bearing
- Lower unit
- Table Of Contents
- removing the lower unit
- removing the water pump
- propeller shaft housing
- removing the propeller shaft housing assembly
- checking the propeller shaft housing
- assembling the propeller shaft housing assembly
- drive shaft and lower case
- removing the drive shaft, oil seal housing, and shift rod
- checking the shift rod
- installing the shift rod, oil seal housing, and drive shaft
- installing the water pump
- installing the lower unit
- selecting the pinion shim
- selecting the forward gear shim
- selecting the reverse gear shim
- measuring the forward and reverse gear backlash
- Bracket unit
- Table Of Contents
- Table Of Contents
- removing the tiller handle
- friction plate (h model)
- disassembling the friction plate
- bottom cowling
- upper case and steering arm
- assembling the upper case
- removing the steering arm
- installing the steering arm
- hydraulic tilt unit and ptt unit
- clamp bracket and swivel bracket
- removing the hydraulic tilt unit
- checking the hydraulic tilt unit
- installing the ptt unit
- adjusting the trim sensor cam (r model)
- ptt motor
- disassembling the ptt motor
- checking the ptt motor
- checking the valve seal
- assembling the gear pump
- ptt cylinder
- disassembling the ptt cylinder
- assembling the tilt cylinder
- bleeding the ptt unit
- bleeding the ptt unit (installed)
- ptt electrical system
- checking the ptt relay
- Electrical system
- Table Of Contents
- electrical component and wiring harness routing
- bow view
- electrical system
- tiller handle
- checking the electrical component
- starter motor (e and w model)
- removing the starter motor
- checking the starter motor pinion
- assembling the starter motor
- installing the starter motor
- checking the neutral switch (e and w model)
- ignition and ignition control system
- checking the ignition coil
- checking the pulser coil
- engine electric control system
- checking the thermo sensor
- checking the power bobbin (for prime start)
- checking the rectifier regulator (e and w model)
- troubleshooting the outboard motor
- troubleshooting the lower unit
- Table Of Contents
- Table Of Contents
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Indexi-1 67C3K11A.Abbreviation ................................................1-3Adjusting the dashpot ...............................4-17Adjusting the pilot screw ...........................4-15Adjusting the throttle cable..........................3-8Adjusting the throttle link.............................3-8Adjusting the trim sensor cam(R model) ................................................7-32After the test run .......................................1-20Assembling the carburetor ........................4-14Assembling the cylinder block...................5-49Assembling the cylinder head ...................5-36Assembling the drive shaft........................6-16Assembling the forward gear ....................6-16Assembling the friction plate .......................7-9Assembling the fuel pump...........................4-6Assembling the gear pump .......................7-44Assembling the lower case .......................6-15Assembling the manual starter .................5-10Assembling the oil seal housing................6-16Assembling the propellershaft assembly ..........................................6-8Assembling the propellershaft housing assembly ............................6-9Assembling the PTT motor .......................7-37Assembling the starter motor ....................8-11Assembling the tilt cylinder .......................7-48Assembling the upper case.......................7-21B.Backlash ...................................................6-26Bleeding the PTT unit ...............................7-50Bleeding the PTT unit (installed)...............7-51Bottom cowling..........................................7-11Bow view.....................................................8-2Bracket unit ...............................................3-12Break-in.....................................................1-19C.Carburetor.................................................4-10Carburetor unit ............................................4-7Changing the engine oil ..............................3-4Changing the gear oil................................3-13Charging system .......................................8-25Checking the anode ..................................3-15Checking the battery .................................3-16Checking the battery (E and W model) .....1-15Checking the bearing ................................6-14Checking the brush holderand brush ...................................... 7-37 , 8-11Checking the camshaft .............................5-35Checking the carburetor............................4-12Checking the CDI unit............................... 8-19Checking the charge coil .......................... 8-17Checking the compression pressure .......... 5-1Checking the connectingrod big end side clearance ..................... 5-46Checking the connecting rodsmall end inside diameter andbig end inside diameter .......................... 5-45Checking the cooling water passage.......... 3-7Checking the cooling water pilot hole ....... 1-19Checking the crankpin oil clearance......... 5-46Checking the crankshaft ........................... 5-46Checking the crankshaft journaloil clearance ........................................... 5-48Checking the cylinder bore ....................... 5-43Checking the cylinder head ...................... 5-30Checking the diaphragm and valve ............ 4-5Checking the drive shaft ........................... 6-14Checking the electrical component............. 8-7Checking the engine idle speed ............... 3-11Checking the engine oil .............................. 3-4Checking the engine oil level.................... 1-14Checking the engine shut-off switch(E and W model)..................................... 8-19Checking the engine shut-off switch(M model) ............................................... 8-18Checking the engine start switch.............. 8-13Checking the engine start switchand engine shut-off switch...................... 1-18Checking the filter..................................... 7-43Checking the fuel filter .........................3-3 , 4-4Checking the fuel joint ................................ 4-5Checking the fuel joint and fuel hose(fuel joint to carburetor) ............................ 3-3Checking the fuel pump.............................. 4-4Checking the fuel system ......................... 1-14Checking the fuse..................................... 7-52Checking the fuse (E and W model)......... 8-13Checking the gear oil................................ 3-13Checking the gear oil level ....................... 1-15Checking the gear pump .......................... 7-43Checking the gear pump housing............. 7-43Checking the gear shiftand throttle operation.............................. 1-16Checking the gear shift operation............... 3-9Checking the hydraulic tilt unit.................. 7-29Checking the ignition coil.......................... 8-16Checking the ignition spark ...................... 8-15Checking the ignition timing...................... 3-11Checking the lighting coil.......................... 8-25Checking the lower case .......................... 6-15Checking the lower unit for air leakage .... 3-14Checking the manual starter....................... 5-9 PreviousNext |