67C3K11 i-2123456789IndexChecking the muffler, exhaust manifold,oil pan, and exhaust guide ......................7-20Checking the neutral switch(E and W model) .....................................8-14Checking the oil pressure ...........................5-1Checking the oil pressure switch ..............8-21Checking the oil strainer ...........................7-20Checking the outboard motormounting height ......................................1-14Checking the pinion and forward gear ......6-14Checking the piston clearance..................5-43Checking the piston diameter ...................5-43Checking the piston pin boss bore............5-45Checking the piston pin diameter..............5-45Checking the piston ring ...........................5-43Checking the piston ring end gap .............5-44Checking the piston ring groove ...............5-44Checking the pistonring side clearance..................................5-45Checking the power bobbin(for Prime Start) ......................................8-25Checking the Prime Start ..........................4-13Checking the propeller ..............................3-15Checking the propeller shaft .......................6-8Checking the propeller shaft housing..........6-8Checking the PTT fluid level .....................3-13Checking the PTT motor ...........................7-36Checking the PTT relay ............................7-53Checking the PTT switch ..........................7-54Checking the PTT system (PTT model)....1-17Checking the pulser coil............................8-17Checking the Rectifier Regulator(E and W model) .....................................8-26Checking the rocker armand rocker arm shaft ...............................5-35Checking the shift rod ...............................6-15Checking the spark plug .............................3-6Checking the spark plug cap.....................8-16Checking the starter motor........................8-10Checking the starter motor operation..........8-9Checking the starter motor pinion .............8-10Checking the starter relay(E and W model) .....................................8-15Checking the start-in-gear protection(M and W model) ....................................3-10Checking the steering operation(H model) ................................................3-12Checking the steering system...................1-17Checking the thermo sensor .....................8-21Checking the thermostat .............................3-7Checking the tilt cylinder and piston .........7-47Checking the tilt operation ........................3-12Checking the tilt system (D model) ...........1-17Checking the timing belt ............................. 3-6Checking the timing belt and sprocket...... 5-24Checking the top cowling............................ 3-3Checking the trim sensor.......................... 7-54Checking the valve ................................... 5-30Checking the valve clearance..................... 5-2Checking the valve guide ......................... 5-31Checking the valve seal............................ 7-43Checking the valve seat ........................... 5-32Checking the valve spring ........................ 5-30Checking the warningindicator assembly.................................. 8-23Checking the water pump........................... 6-5Clamp bracket and swivel bracket............ 7-26Connecting the throttle cableand shift cable ........................................ 1-15Control system............................................ 3-8Cylinder block ........................................... 5-40Cylinder head ........................................... 5-26D.Dimension................................................. 2-22Disassembling and assembling .................. 1-5Disassembling the carburetor................... 4-12Disassembling the cylinder block ............. 5-42Disassembling the cylinder head.............. 5-29Disassembling the forward gear ............... 6-13Disassembling the friction plate.................. 7-9Disassembling the fuel pump ..................... 4-5Disassembling the gear pump .................. 7-42Disassembling the lower case .................. 6-14Disassembling the manual starter .............. 5-9Disassembling the oil seal housing .......... 6-13Disassembling the propellershaft assembly.......................................... 6-7Disassembling the propellershaft housing assembly ............................ 6-7Disassembling the PTT cylinder ............... 7-47Disassembling the PTT motor .................. 7-35Disassembling the starter motor................. 8-9Disassembling the upper case ................. 7-19Draining the fuel ......................................... 3-4Drive shaft and lower case ....................... 6-11E.Electrical ..........................................2-12 , 2-19Electrical componentand wiring harness routing ....................... 8-1Engine electric control system.................. 8-19F.Fire prevention............................................ 1-4