Canon ImageRunner iR8500 Series Service Manual Manual pdf 430 page image
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Canon ImageRunner iR8500 Series Service Manual

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Contents
  1. service manual
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Table Of Contents
  16. Table Of Contents
  17. Table Of Contents
  18. Table Of Contents
  19. Table Of Contents
  20. Table Of Contents
  21. Table Of Contents
  22. Table Of Contents
  23. Table Of Contents
  24. Table Of Contents
  25. Table Of Contents
  26. Table Of Contents
  27. system construction
  28. System Configuration
  29. Printing/Transmitting Accessories System Configuration
  32. Product Specifications
  33. Large-Capacity Paper Source
  34. High-Level Printer Functions to Support Networking Requirements(iR105)
  35. External View
  36. Cross Section
  39. External Covers
  42. using the machine
  43. Power Switch
  45. Points to Note When Turning Off the Main Power Switch
  48. Control Panel
  50. Extension Mode Items
  51. user mode items
  52. common settings
  54. timer settings
  55. report settings
  56. Report Settings
  57. System Settings
  58. Network Settings (in "System Settings")
  59. Copy Settings
  60. communications settings
  61. address book settings
  62. CDRH Ordinances
  64. Handling the Laser System
  66. Safety of Toner
  67. Sepecifications
  69. function list
  70. Print speed
  72. Paper Type
  73. Making Pre-Checks
  74. Selecting the site
  77. Points to Note Before Starting the Work
  78. Points to Note Before Starting the Installation Work
  79. Checking the Components
  82. Unpacking and Installation
  83. Unpacking
  84. Mounting the Scanner System
  86. Installing the Fixing Assembly
  88. Mounting the Charging Assembly
  89. Mounting the Fixing Assembly
  91. Checking the Developing Assembly
  93. Mounting the Pickup Assembly
  95. Mounting the Control Panel
  98. Supplying the Toner
  101. Installing the ADF
  102. Cassette
  103. Other attachment
  104. Attaching the Labels, Setting Paper, Checking Images/Operations, and User Mode
  108. Changing the Paper Size for the Front Deck (right, left)
  110. If Not Connected to a Network
  111. checking the connection to the network
  112. Using the PING Function
  113. Making a Check Using a Remote Host Address
  114. troubleshooting the network
  115. Making a Check Using a Local Host Address
  116. installing the card reader
  117. Checking the Contents
  118. Installing the Card Reader-D1
  121. installing the ne controller
  122. Installing the NE Controller-A1/NE Controller-B1/Copy Data Controller-A1
  124. functional construction
  125. Functional Construction
  126. Wiring Diagram of the Major PCBs
  129. Inputs to the DC Controller PCB (1/6)
  130. Inputs to the DC Controller PCB (2/6)
  131. Inputs to the DC Controller PCB (3/6)
  132. Inputs to the DC Controller PCB (4/6)
  133. Inputs to the DC Controller PCB (5/6)
  134. Inputs to the DC Controller PCB (6/6)
  135. Outputs from the DC Controller PCB (1/7)
  136. Outputs from the DC Controller PCB (2/7)
  137. Outputs from the DC Controller PCB (3/7)
  138. Outputs from the DC Controller PCB (4/7)
  139. Outputs from the DC Controller PCB (5/7)
  140. Outputs from the DC Controller PCB (6/7)
  141. Outputs from the DC Controller PCB (7/7)
  142. Controlling the Main Motor (M1)
  143. Basic Sequence
  145. Construction/Function
  146. construction of the electrical circuitry
  147. Main Controller PCB(iR105)
  148. Start-Up Sequence
  149. Start-Up Sequence(iR105)
  152. Construction of the System Software(iR105)
  153. flow of operation
  154. image processing
  155. construction of the image processing module
  156. Construction of the Image Processing Module
  157. reader unit input image processing
  158. printer unit output image processing
  159. flow of image data
  160. Flow of Image Data for the SEND Function
  161. Parts Replacement Procedure
  162. Main Controller PCB
  163. Removing the Main Controller Box Cover
  164. When Replacing the Main Controller PCB
  165. Removing the Rear Cover
  168. controller fan
  171. Major Components
  172. Arrangement of PCBs
  175. basic sequence of operations
  176. Book Mode, 1 Original, Copyboard Cover Open
  177. various control
  178. Preventing Overheating of the Scanner Motor
  179. Outline
  180. Enlargement/Reduction
  181. controlling the scanning lamp
  182. Stabilizing the Scanning Lamp(iR105)
  183. Controlling Pre-Heat Voltage
  184. Detecting an Error
  186. detecting the size of originals
  188. Outline of Detection
  189. Book Mode, 1 Original, Copyboard Cover Close
  190. dirt sensor control
  191. reader unit
  192. Removing the CCD Unit
  193. When Replacing the CCD Unit
  194. Points to Note when Replacing the CCD Unit
  195. scanning lamp
  196. Remove the Scanning Lamp/Scanning Lamp Heater
  197. Removing the Scanning Lamp
  198. Points to Note When Replacing the Scanning Lamp
  199. reader controller pcb
  200. inverter pcb
  201. Removing the Inverter PCB
  202. Light Intensity Control PCB
  203. Removing the Light Adjustment PCB
  204. Removing the Transformer PCB(iR105)
  205. scanner motor
  206. original size sensor
  207. Removing the Original Size Sensor 1/2
  208. scanner home position sensor
  209. Removing the Scanner Home Position Sensor
  210. scanner drive cable
  211. Adjusting the Tension of the Scanner Drive Cable
  212. Removing the Scanner System Drive Cable
  213. Removing the No. 1 Mirror Case Flexible Cable
  214. Routing the Scanner Drive Cable
  215. Positioning the No. 1/2 Mirror Base
  217. Analog Image Processing
  218. gain correction and offset correction of the ccd output
  219. CCD Adjustment
  220. Digital Image Processing
  221. shading correction
  222. Auto Density Adjustment (AE)
  225. various controls
  226. Controlling Laser Activation
  227. Controlling the Laser Intensity
  228. controlling the laser scanner motor
  229. laser scanner unit
  230. Removing the Laser Unit
  231. Points to Note When Replacing the Laser Unit
  234. Pre-Transfer Exposure LED
  237. potential control
  239. Determining the Optimum Grid Bias
  240. Determining the Optimum Laser Output
  241. Determining the Optimum Developing Bias
  242. Target Potential Correction in Each Mode
  244. charging mechanism
  245. Others
  246. Pre-Transfer Charging Mechanism
  247. Controlling the Output to Suit the Environment (fuzzy control)
  248. Pre-Transfer Charging Assembly Cleaning Mechanism
  249. Drum Cleaner Unit
  250. Detecting the Waste Toner (case full condition)
  251. Developing Assembly
  252. Controlling the Toner Cartridge Drive Mechanism
  253. controlling the developing bias
  254. Detecting the Toner Level and Controlling the Toner Supply Mechanism
  255. transfer mechanism
  256. Transfer Charging Mechanism
  257. Correcting the Output at the Trailing Edge of Paper
  258. Transfer Charging Assembly Cleaning Mechanism
  260. separation mechanism
  261. Correcting the Output upon Detection of Leakage
  263. process unit
  264. Mounting the Process Unit
  266. photosensitive drum
  267. Removing the Photosensitive Drum
  269. Removing the Cleaning Blade
  270. photosensitive drum heater
  271. developing cylinder
  272. developing blade
  273. Remove the Developing Cylinder Deceleration Clutch
  274. Remove the Developing Cylinder Clutch
  276. potential sensor
  277. Dust-Collecting Roller
  278. Stringing the Charging Wire
  280. Stringing the Grid of the Primary Charging Assembly
  281. Adjusting the Height of the Charging Wire
  283. Specifications and Construction
  284. Optical Sensors(iR105)
  285. Arrangement of Rollers and Sensors
  286. Control System
  287. Index Paper Attachment
  288. Controlling the Pickup Motor (M2)
  290. Pickup from the cassette 4
  292. detecting jams
  294. delay jams
  295. Other Delay Jams
  298. Stationary Jams
  299. Common Stationary Jams
  300. Cassette Pick-Up Unit
  301. Detecting the Presence/Absence of Paper
  302. Detecting the Level of Paper
  303. Cassette 3/4
  304. markings on the width guide rail
  305. manual feed pickup unit
  306. Deck
  307. Lifter Limiter (deck right/left)
  308. paper sensor
  310. Cassette Deck Right/Left
  311. registration unit
  312. duplex feeding unit
  313. Copying on the Second Side
  314. Printing on the Second Side
  315. Sequence of Operations
  316. Controlling the duplexing feeder motor (M12)
  317. No-Stacking Operation
  319. Detecting the Horizontal Registration Position
  320. Controlling the Horizontal Registration Motor (M15)
  321. Delivery
  323. Front Deck Pickup Assembly
  324. manual tray assembly
  325. manual pickup roller
  326. manual feed roller
  327. manual separation roller
  328. manual feed tray sensor
  329. Removing the Manual Feed Tray Paper Sensor
  330. registration roller
  331. Pre-Registration Roller
  332. registration clutch
  333. Registration Brake Clutch
  334. vertical path roller
  335. Removing the Vertical Path Roller 1/3/4
  336. fixing feeding unit releasing lever sensor
  337. duplexing unit
  338. Removing the Reversal Motor
  339. Removing the Reversing Flapper Solenoid
  340. Removing the Deck (left) Draw- Out Clutch/Lower Feeder Middle Clutch
  341. Removing the Front Deck (lifter) Draw-Out Sensor
  342. Separation Roller
  345. Fixing Drive System Outline
  346. Controlling the Fixing Roller Drive Mechanism
  347. Controlling the Cleaning Belt Drive Mechanism
  348. Controlling the Upper Separation Claw Reciprocating Mechanism
  350. various control mechanisms
  351. Down Sequence Control
  353. Fixing Temperature Control(iR105)
  354. Transparency Mode
  356. Thick Paper Mode
  358. power save mode
  359. protective functions
  361. Upper Fixing Roller
  362. Removing the Fixing Upper Roller
  363. Mounting the Fixing Upper Roller
  364. external delivery roller
  365. Removing the External Delivery Roller
  366. internal delivery roller
  367. sub thermistor
  368. thermal switch
  369. Removing the Thermal Switch Unit
  370. fixing heater
  371. fixing cleaning belt
  372. Mounting the Fixing Cleaning Belt
  373. external delivery sensor
  374. internal delivery sensor
  375. Fixing/Feeding Outlet Sensor
  376. upper separation claw
  377. Lower Separation Claw
  379. soft counters
  380. printing operation
  381. Fans
  386. Sequence of Fan Operation
  389. power supply system
  390. backup battery
  393. Standby Mode (normal operation)
  394. Power Supply OFF Mode
  395. pickup drive assembly
  396. vertical path drive assembly
  397. waste toner drive assembly
  398. main drive assembly
  399. Drum Drive Assembly
  400. Removing the Drive Assembly
  401. cassette pickup drive assembly
  402. power supply unit
  404. Removing the Control Panel Unit
  406. Control Panel Support Unit
  407. Removing the Front Cover Switch Assembly
  408. dc controller pcb
  409. Removing the DC Controller PCB
  410. control panel pcb
  411. Removing the Control Panel PCB
  412. all night power supply pcb
  413. relay pcb
  414. HV-AC PCB
  415. scanner cooling fan
  416. Stream Reading Fan
  417. Removing the Laser Cooling Fan 1 (FM3)
  418. Removing the Curl-Reducing Fan (FM6)
  419. Inverter Cooling Fan
  420. Power Supply Cooling Fan 1
  421. Power Supply Cooling Fan 2
  422. Removing the Separation Fan (FM13)
  423. Removing the Developing Fan (FM15)
  424. lcd panel
  425. Removing the LCD Panel
  426. MEAP
  427. meap counter
  428. periodically replaced parts
  429. Main body
  431. durables and consumables
  435. side paper deck
  437. scheduled servicing basic procedure
  438. Scheduled Service Chart
  441. Scheduled Service Items
  445. Scheduled Service Work
  446. Scheduled Maintenance Work Procedure
  448. Points to Note for Scheduled Servicing Work
  449. Point to Note on Scheduled Servicing
  451. image adjustment basic procedure
  452. Making Checks on the Printer Side (Checking the Images)
  453. Making Checks on the Printer Side (Checking the Solid Black Density)
  454. Making Checks on the Printer Side (Checking for fogging)
  455. Making Checks on the Printer Side (Checking Halftone Density)
  456. Making Checks on the Scanner Side (Initial Checks)
  457. Making Checks on the Scanner Side (Checking the Density Slope)
  458. Making Checks on the Scanner Side(Checking Halftone Density)
  459. Making Checks on the Scanner Side(Initial Checks)
  460. Making Checks on the Scanner Side(Checking for fogging)
  462. Potential Control System Conversion Table
  463. image adjustments
  464. Adjusting the Image Position for Printer Output
  466. Adjusting the Image Position of Copier Output (book mode)
  467. Adjusting the Image Position for Copier Output (book mode)
  468. Adjusting the Image Position of Copier Output (ADF mode)
  469. Scanning System
  471. controller pcb
  472. laser exposure system
  473. Checking the Laser Power
  474. image formation system
  475. fixing system
  476. Electrical Components
  477. Replacing the Main Controller PCB
  478. When Replacing the DC Controller PCB
  480. Checking the Surface Potential Control System
  481. When Replacing the Potential Sensor/Potential Control PCB
  482. Replacing the Potential Sensor/Potential Control PCB
  485. Checking the Environment Sensor
  486. Checking the Photointerrupters
  488. Checking the Optical Sensors
  490. Pickup/Feeding System
  491. manual feed tray
  492. Orientation for the Feeding Roller of the Manual Feed Tray
  493. Adjusting the Pressure of the Separation Roller of the Deck/Cassette
  494. Position of the Solenoids
  495. Location of the Fixing Web Solenoid (SL2)
  496. Position the Fixing/Feeder Unit Locking Solenoid (SL4)
  497. Position of the Deck (right) Pickup Solenoid (SL7)
  498. Position for the Cassette 3/4 Pickup Solenoid (SL9/10)
  499. Fitting the Drive Belt
  500. making lnitial checks
  501. checking the paper
  502. troubleshooting
  503. image faults
  504. Malfunction
  505. User Warning Message
  506. Other Defect
  507. Jam (Main Unit)
  508. Jam (FIN)
  509. error code
  510. E240 Error Code, Control panel locking up, power suddenly being shut down
  511. E355 Error Code
  512. FAQ on Send Specifications
  513. outline of electrical components
  514. Clutches
  515. Solenoids
  518. Motor
  519. Motors
  526. Sensor
  527. Sensor 1
  530. Sensor 2
  534. Switch
  535. Switches
  537. Lamps, Heaters, and Others
  538. Lamp, Heater, and Others
  541. PCBs
  545. Plane Pedistal
  546. Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
  548. Reader Controller PCB
  550. DC controller PCB
  551. error code table
  552. Error Code List
  554. error code details
  555. Error Code Detail
  557. E602 in Detaill
  558. jam code
  559. Jam Code (Finisher-related)
  560. Jam Code (ADF-related)
  562. alarm code
  564. service mode screen configuration
  565. Service mode screen configuration
  566. Starting Service Mode and Making Selections(iR105)
  567. Entering or selecting service modes
  568. exiting service modes
  569. Backing Up Service Mode
  570. Initial screen
  571. Level 1/2 Screen(iR105)
  572. Level 3 Screen(iR105)
  573. Sub-item screen
  574. DISPLAY (Status Display Mode)
  575. Copier List
  578. FEEDER
  579. I/O (I/O Display Mode)
  580. DC-CON
  582. R-CON
  586. SORTER
  587. MN-CON(iR105)
  588. ADJUST (Adjustment Mode)
  593. Feeder List
  596. Sorter List
  597. FUNCTION (Operation/Inspection Mode)
  603. OPTION (Machine Settings Mode)
  610. board list
  611. Board List
  612. TEST (Test Print Mode)
  616. COUNTER (Counter Mode)
  620. outline of the service support tool
  621. making preparations
  622. Registering the Firmware
  623. making connections
  624. formatting the hdd
  625. formatting the partitions
  626. downloading system software
  627. Downloading RUI, and Language
  628. Downloading Procedure
  629. downloading sdict
  630. downloading meapcont
  631. downloading key
  632. downloading boot
  634. downloading dcon and rcon
  636. Other Upgrade Methods
  637. Upgrading by Replacing the DIMM/ROM
  639. uploading and downloading backup data
  640. Uploading Procedure
  641. Procedure for Downloading
  642. service tools
  643. Special Tools Table
  644. Solvents/Oils
Canon ImageRunner iR8500 Series Service Manual Manual pdf 430 page image
Chapter 99-26Ecuadorian OFFICIO E-OFI (220 -/+ 1)x(320 -/+ 1)Bolivian OFFICIO B-OFI (216 -/+ 1)x(355 -/+ 1)Argentine LTR A-LTR (280 -/+ 1)x(220 -/+ 1)Argentine LTRR A-LTRR (220 -/+ 1)x(280 -/+ 1)Government LTR G-LTR (267 -/+ 1)x(203 -/+ 1)Government LTRR G-LTRR (203 -/+ 1)x(267 -/+ 1)Argentine LGL A-LGL (220 -/+ 1)x(340 -/+ 1)Government LGL G-LGL (203 -/+ 1)x(330 -/+ 1)FOLIO FOLI (210 -/+ 1)x(330 -/+ 1)Argentine OFFICIO A-OFI (220 -/+ 1)x(340 -/+ 1)Paper Notation Size (verticalxhorizontal; mm)
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ImageRunner iR8500 Series
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