Canon ImageRunner iR8500 Series Service Manual Manual pdf 481 page image
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Canon ImageRunner iR8500 Series Service Manual

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Contents
  1. service manual
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Table Of Contents
  16. Table Of Contents
  17. Table Of Contents
  18. Table Of Contents
  19. Table Of Contents
  20. Table Of Contents
  21. Table Of Contents
  22. Table Of Contents
  23. Table Of Contents
  24. Table Of Contents
  25. Table Of Contents
  26. Table Of Contents
  27. system construction
  28. System Configuration
  29. Printing/Transmitting Accessories System Configuration
  30. Product Specifications
  31. Large-Capacity Paper Source
  32. High-Level Printer Functions to Support Networking Requirements(iR105)
  33. External View
  34. Cross Section
  35. External Covers
  36. using the machine
  37. Power Switch
  38. Points to Note When Turning Off the Main Power Switch
  39. Control Panel
  40. Extension Mode Items
  41. user mode items
  42. common settings
  43. timer settings
  44. report settings
  45. Report Settings
  46. System Settings
  47. Network Settings (in "System Settings")
  48. Copy Settings
  49. communications settings
  50. address book settings
  51. CDRH Ordinances
  52. Handling the Laser System
  53. Safety of Toner
  54. Sepecifications
  55. function list
  56. Print speed
  57. Paper Type
  58. Making Pre-Checks
  59. Selecting the site
  60. Points to Note Before Starting the Work
  61. Points to Note Before Starting the Installation Work
  62. Checking the Components
  63. Unpacking and Installation
  64. Unpacking
  65. Mounting the Scanner System
  66. Installing the Fixing Assembly
  67. Mounting the Charging Assembly
  68. Mounting the Fixing Assembly
  69. Checking the Developing Assembly
  70. Mounting the Pickup Assembly
  71. Mounting the Control Panel
  72. Supplying the Toner
  73. Installing the ADF
  74. Cassette
  75. Other attachment
  76. Attaching the Labels, Setting Paper, Checking Images/Operations, and User Mode
  77. Changing the Paper Size for the Front Deck (right, left)
  78. If Not Connected to a Network
  79. checking the connection to the network
  80. Using the PING Function
  81. Making a Check Using a Remote Host Address
  82. troubleshooting the network
  83. Making a Check Using a Local Host Address
  84. installing the card reader
  85. Checking the Contents
  86. Installing the Card Reader-D1
  87. installing the ne controller
  88. Installing the NE Controller-A1/NE Controller-B1/Copy Data Controller-A1
  89. functional construction
  90. Functional Construction
  91. Wiring Diagram of the Major PCBs
  92. Inputs to the DC Controller PCB (1/6)
  93. Inputs to the DC Controller PCB (2/6)
  94. Inputs to the DC Controller PCB (3/6)
  95. Inputs to the DC Controller PCB (4/6)
  96. Inputs to the DC Controller PCB (5/6)
  97. Inputs to the DC Controller PCB (6/6)
  98. Outputs from the DC Controller PCB (1/7)
  99. Outputs from the DC Controller PCB (2/7)
  100. Outputs from the DC Controller PCB (3/7)
  101. Outputs from the DC Controller PCB (4/7)
  102. Outputs from the DC Controller PCB (5/7)
  103. Outputs from the DC Controller PCB (6/7)
  104. Outputs from the DC Controller PCB (7/7)
  105. Controlling the Main Motor (M1)
  106. Basic Sequence
  107. Construction/Function
  108. construction of the electrical circuitry
  109. Main Controller PCB(iR105)
  110. Start-Up Sequence
  111. Start-Up Sequence(iR105)
  112. Construction of the System Software(iR105)
  113. flow of operation
  114. image processing
  115. construction of the image processing module
  116. Construction of the Image Processing Module
  117. reader unit input image processing
  118. printer unit output image processing
  119. flow of image data
  120. Flow of Image Data for the SEND Function
  121. Parts Replacement Procedure
  122. Main Controller PCB
  123. Removing the Main Controller Box Cover
  124. When Replacing the Main Controller PCB
  125. Removing the Rear Cover
  126. controller fan
  127. Major Components
  128. Arrangement of PCBs
  129. basic sequence of operations
  130. Book Mode, 1 Original, Copyboard Cover Open
  131. various control
  132. Preventing Overheating of the Scanner Motor
  133. Outline
  134. Enlargement/Reduction
  135. controlling the scanning lamp
  136. Stabilizing the Scanning Lamp(iR105)
  137. Controlling Pre-Heat Voltage
  138. Detecting an Error
  139. detecting the size of originals
  140. Outline of Detection
  141. Book Mode, 1 Original, Copyboard Cover Close
  142. dirt sensor control
  143. reader unit
  144. Removing the CCD Unit
  145. When Replacing the CCD Unit
  146. Points to Note when Replacing the CCD Unit
  147. scanning lamp
  148. Remove the Scanning Lamp/Scanning Lamp Heater
  149. Removing the Scanning Lamp
  150. Points to Note When Replacing the Scanning Lamp
  151. reader controller pcb
  152. inverter pcb
  153. Removing the Inverter PCB
  154. Light Intensity Control PCB
  155. Removing the Light Adjustment PCB
  156. Removing the Transformer PCB(iR105)
  157. scanner motor
  158. original size sensor
  159. Removing the Original Size Sensor 1/2
  160. scanner home position sensor
  161. Removing the Scanner Home Position Sensor
  162. scanner drive cable
  163. Adjusting the Tension of the Scanner Drive Cable
  164. Removing the Scanner System Drive Cable
  165. Removing the No. 1 Mirror Case Flexible Cable
  166. Routing the Scanner Drive Cable
  167. Positioning the No. 1/2 Mirror Base
  168. Analog Image Processing
  169. gain correction and offset correction of the ccd output
  170. CCD Adjustment
  171. Digital Image Processing
  172. shading correction
  173. Auto Density Adjustment (AE)
  174. various controls
  175. Controlling Laser Activation
  176. Controlling the Laser Intensity
  177. controlling the laser scanner motor
  178. laser scanner unit
  179. Removing the Laser Unit
  180. Points to Note When Replacing the Laser Unit
  181. Pre-Transfer Exposure LED
  182. potential control
  183. Determining the Optimum Grid Bias
  184. Determining the Optimum Laser Output
  185. Determining the Optimum Developing Bias
  186. Target Potential Correction in Each Mode
  187. charging mechanism
  188. Others
  189. Pre-Transfer Charging Mechanism
  190. Controlling the Output to Suit the Environment (fuzzy control)
  191. Pre-Transfer Charging Assembly Cleaning Mechanism
  192. Drum Cleaner Unit
  193. Detecting the Waste Toner (case full condition)
  194. Developing Assembly
  195. Controlling the Toner Cartridge Drive Mechanism
  196. controlling the developing bias
  197. Detecting the Toner Level and Controlling the Toner Supply Mechanism
  198. transfer mechanism
  199. Transfer Charging Mechanism
  200. Correcting the Output at the Trailing Edge of Paper
  201. Transfer Charging Assembly Cleaning Mechanism
  202. separation mechanism
  203. Correcting the Output upon Detection of Leakage
  204. process unit
  205. Mounting the Process Unit
  206. photosensitive drum
  207. Removing the Photosensitive Drum
  208. Removing the Cleaning Blade
  209. photosensitive drum heater
  210. developing cylinder
  211. developing blade
  212. Remove the Developing Cylinder Deceleration Clutch
  213. Remove the Developing Cylinder Clutch
  214. potential sensor
  215. Dust-Collecting Roller
  216. Stringing the Charging Wire
  217. Stringing the Grid of the Primary Charging Assembly
  218. Adjusting the Height of the Charging Wire
  219. Specifications and Construction
  220. Optical Sensors(iR105)
  221. Arrangement of Rollers and Sensors
  222. Control System
  223. Index Paper Attachment
  224. Controlling the Pickup Motor (M2)
  225. Pickup from the cassette 4
  226. detecting jams
  227. delay jams
  228. Other Delay Jams
  229. Stationary Jams
  230. Common Stationary Jams
  231. Cassette Pick-Up Unit
  232. Detecting the Presence/Absence of Paper
  233. Detecting the Level of Paper
  234. Cassette 3/4
  235. markings on the width guide rail
  236. manual feed pickup unit
  237. Deck
  238. Lifter Limiter (deck right/left)
  239. paper sensor
  240. Cassette Deck Right/Left
  241. registration unit
  242. duplex feeding unit
  243. Copying on the Second Side
  244. Printing on the Second Side
  245. Sequence of Operations
  246. Controlling the duplexing feeder motor (M12)
  247. No-Stacking Operation
  248. Detecting the Horizontal Registration Position
  249. Controlling the Horizontal Registration Motor (M15)
  250. Delivery
  251. Front Deck Pickup Assembly
  252. manual tray assembly
  253. manual pickup roller
  254. manual feed roller
  255. manual separation roller
  256. manual feed tray sensor
  257. Removing the Manual Feed Tray Paper Sensor
  258. registration roller
  259. Pre-Registration Roller
  260. registration clutch
  261. Registration Brake Clutch
  262. vertical path roller
  263. Removing the Vertical Path Roller 1/3/4
  264. fixing feeding unit releasing lever sensor
  265. duplexing unit
  266. Removing the Reversal Motor
  267. Removing the Reversing Flapper Solenoid
  268. Removing the Deck (left) Draw- Out Clutch/Lower Feeder Middle Clutch
  269. Removing the Front Deck (lifter) Draw-Out Sensor
  270. Separation Roller
  271. Fixing Drive System Outline
  272. Controlling the Fixing Roller Drive Mechanism
  273. Controlling the Cleaning Belt Drive Mechanism
  274. Controlling the Upper Separation Claw Reciprocating Mechanism
  275. various control mechanisms
  276. Down Sequence Control
  277. Fixing Temperature Control(iR105)
  278. Transparency Mode
  279. Thick Paper Mode
  280. power save mode
  281. protective functions
  282. Upper Fixing Roller
  283. Removing the Fixing Upper Roller
  284. Mounting the Fixing Upper Roller
  285. external delivery roller
  286. Removing the External Delivery Roller
  287. internal delivery roller
  288. sub thermistor
  289. thermal switch
  290. Removing the Thermal Switch Unit
  291. fixing heater
  292. fixing cleaning belt
  293. Mounting the Fixing Cleaning Belt
  294. external delivery sensor
  295. internal delivery sensor
  296. Fixing/Feeding Outlet Sensor
  297. upper separation claw
  298. Lower Separation Claw
  299. soft counters
  300. printing operation
  301. Fans
  302. Sequence of Fan Operation
  303. power supply system
  304. backup battery
  305. Standby Mode (normal operation)
  306. Power Supply OFF Mode
  307. pickup drive assembly
  308. vertical path drive assembly
  309. waste toner drive assembly
  310. main drive assembly
  311. Drum Drive Assembly
  312. Removing the Drive Assembly
  313. cassette pickup drive assembly
  314. power supply unit
  315. Removing the Control Panel Unit
  316. Control Panel Support Unit
  317. Removing the Front Cover Switch Assembly
  318. dc controller pcb
  319. Removing the DC Controller PCB
  320. control panel pcb
  321. Removing the Control Panel PCB
  322. all night power supply pcb
  323. relay pcb
  324. HV-AC PCB
  325. scanner cooling fan
  326. Stream Reading Fan
  327. Removing the Laser Cooling Fan 1 (FM3)
  328. Removing the Curl-Reducing Fan (FM6)
  329. Inverter Cooling Fan
  330. Power Supply Cooling Fan 1
  331. Power Supply Cooling Fan 2
  332. Removing the Separation Fan (FM13)
  333. Removing the Developing Fan (FM15)
  334. lcd panel
  335. Removing the LCD Panel
  336. MEAP
  337. meap counter
  338. periodically replaced parts
  339. Main body
  340. durables and consumables
  341. side paper deck
  342. scheduled servicing basic procedure
  343. Scheduled Service Chart
  344. Scheduled Service Items
  345. Scheduled Service Work
  346. Scheduled Maintenance Work Procedure
  347. Points to Note for Scheduled Servicing Work
  348. Point to Note on Scheduled Servicing
  349. image adjustment basic procedure
  350. Making Checks on the Printer Side (Checking the Images)
  351. Making Checks on the Printer Side (Checking the Solid Black Density)
  352. Making Checks on the Printer Side (Checking for fogging)
  353. Making Checks on the Printer Side (Checking Halftone Density)
  354. Making Checks on the Scanner Side (Initial Checks)
  355. Making Checks on the Scanner Side (Checking the Density Slope)
  356. Making Checks on the Scanner Side(Checking Halftone Density)
  357. Making Checks on the Scanner Side(Initial Checks)
  358. Making Checks on the Scanner Side(Checking for fogging)
  359. Potential Control System Conversion Table
  360. image adjustments
  361. Adjusting the Image Position for Printer Output
  362. Adjusting the Image Position of Copier Output (book mode)
  363. Adjusting the Image Position for Copier Output (book mode)
  364. Adjusting the Image Position of Copier Output (ADF mode)
  365. Scanning System
  366. controller pcb
  367. laser exposure system
  368. Checking the Laser Power
  369. image formation system
  370. fixing system
  371. Electrical Components
  372. Replacing the Main Controller PCB
  373. When Replacing the DC Controller PCB
  374. Checking the Surface Potential Control System
  375. When Replacing the Potential Sensor/Potential Control PCB
  376. Replacing the Potential Sensor/Potential Control PCB
  377. Checking the Environment Sensor
  378. Checking the Photointerrupters
  379. Checking the Optical Sensors
  380. Pickup/Feeding System
  381. manual feed tray
  382. Orientation for the Feeding Roller of the Manual Feed Tray
  383. Adjusting the Pressure of the Separation Roller of the Deck/Cassette
  384. Position of the Solenoids
  385. Location of the Fixing Web Solenoid (SL2)
  386. Position the Fixing/Feeder Unit Locking Solenoid (SL4)
  387. Position of the Deck (right) Pickup Solenoid (SL7)
  388. Position for the Cassette 3/4 Pickup Solenoid (SL9/10)
  389. Fitting the Drive Belt
  390. making lnitial checks
  391. checking the paper
  392. troubleshooting
  393. image faults
  394. Malfunction
  395. User Warning Message
  396. Other Defect
  397. Jam (Main Unit)
  398. Jam (FIN)
  399. error code
  400. E240 Error Code, Control panel locking up, power suddenly being shut down
  401. E355 Error Code
  402. FAQ on Send Specifications
  403. outline of electrical components
  404. Clutches
  405. Solenoids
  406. Motor
  407. Motors
  408. Sensor
  409. Sensor 1
  410. Sensor 2
  411. Switch
  412. Switches
  413. Lamps, Heaters, and Others
  414. Lamp, Heater, and Others
  415. PCBs
  416. Plane Pedistal
  417. Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
  418. Reader Controller PCB
  419. DC controller PCB
  420. error code table
  421. Error Code List
  422. error code details
  423. Error Code Detail
  424. E602 in Detaill
  425. jam code
  426. Jam Code (Finisher-related)
  427. Jam Code (ADF-related)
  428. alarm code
  429. service mode screen configuration
  430. Service mode screen configuration
  431. Starting Service Mode and Making Selections(iR105)
  432. Entering or selecting service modes
  433. exiting service modes
  434. Backing Up Service Mode
  435. Initial screen
  436. Level 1/2 Screen(iR105)
  437. Level 3 Screen(iR105)
  438. Sub-item screen
  439. DISPLAY (Status Display Mode)
  440. Copier List
  441. FEEDER
  442. I/O (I/O Display Mode)
  443. DC-CON
  444. R-CON
  445. SORTER
  446. MN-CON(iR105)
  447. ADJUST (Adjustment Mode)
  448. Feeder List
  449. Sorter List
  450. FUNCTION (Operation/Inspection Mode)
  451. OPTION (Machine Settings Mode)
  452. board list
  453. Board List
  454. TEST (Test Print Mode)
  455. COUNTER (Counter Mode)
  456. outline of the service support tool
  457. making preparations
  458. Registering the Firmware
  459. making connections
  460. formatting the hdd
  461. formatting the partitions
  462. downloading system software
  463. Downloading RUI, and Language
  464. Downloading Procedure
  465. downloading sdict
  466. downloading meapcont
  467. downloading key
  468. downloading boot
  469. downloading dcon and rcon
  470. Other Upgrade Methods
  471. Upgrading by Replacing the DIMM/ROM
  472. uploading and downloading backup data
  473. Uploading Procedure
  474. Procedure for Downloading
  475. service tools
  476. Special Tools Table
  477. Solvents/Oils
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This manual is suitable for:
ImageRunner iR8500 Series
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