Contents - service manual
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- system construction
- System Configuration
- Printing/Transmitting Accessories System Configuration
- Product Specifications
- Large-Capacity Paper Source
- High-Level Printer Functions to Support Networking Requirements(iR105)
- External View
- Cross Section
- External Covers
- using the machine
- Power Switch
- Points to Note When Turning Off the Main Power Switch
- Control Panel
- Extension Mode Items
- user mode items
- common settings
- timer settings
- report settings
- Report Settings
- System Settings
- Network Settings (in "System Settings")
- Copy Settings
- communications settings
- address book settings
- CDRH Ordinances
- Handling the Laser System
- Safety of Toner
- Sepecifications
- function list
- Print speed
- Paper Type
- Making Pre-Checks
- Selecting the site
- Points to Note Before Starting the Work
- Points to Note Before Starting the Installation Work
- Checking the Components
- Unpacking and Installation
- Unpacking
- Mounting the Scanner System
- Installing the Fixing Assembly
- Mounting the Charging Assembly
- Mounting the Fixing Assembly
- Checking the Developing Assembly
- Mounting the Pickup Assembly
- Mounting the Control Panel
- Supplying the Toner
- Installing the ADF
- Cassette
- Other attachment
- Attaching the Labels, Setting Paper, Checking Images/Operations, and User Mode
- Changing the Paper Size for the Front Deck (right, left)
- If Not Connected to a Network
- checking the connection to the network
- Using the PING Function
- Making a Check Using a Remote Host Address
- troubleshooting the network
- Making a Check Using a Local Host Address
- installing the card reader
- Checking the Contents
- Installing the Card Reader-D1
- installing the ne controller
- Installing the NE Controller-A1/NE Controller-B1/Copy Data Controller-A1
- functional construction
- Functional Construction
- Wiring Diagram of the Major PCBs
- Inputs to the DC Controller PCB (1/6)
- Inputs to the DC Controller PCB (2/6)
- Inputs to the DC Controller PCB (3/6)
- Inputs to the DC Controller PCB (4/6)
- Inputs to the DC Controller PCB (5/6)
- Inputs to the DC Controller PCB (6/6)
- Outputs from the DC Controller PCB (1/7)
- Outputs from the DC Controller PCB (2/7)
- Outputs from the DC Controller PCB (3/7)
- Outputs from the DC Controller PCB (4/7)
- Outputs from the DC Controller PCB (5/7)
- Outputs from the DC Controller PCB (6/7)
- Outputs from the DC Controller PCB (7/7)
- Controlling the Main Motor (M1)
- Basic Sequence
- Construction/Function
- construction of the electrical circuitry
- Main Controller PCB(iR105)
- Start-Up Sequence
- Start-Up Sequence(iR105)
- Construction of the System Software(iR105)
- flow of operation
- image processing
- construction of the image processing module
- Construction of the Image Processing Module
- reader unit input image processing
- printer unit output image processing
- flow of image data
- Flow of Image Data for the SEND Function
- Parts Replacement Procedure
- Main Controller PCB
- Removing the Main Controller Box Cover
- When Replacing the Main Controller PCB
- Removing the Rear Cover
- controller fan
- Major Components
- Arrangement of PCBs
- basic sequence of operations
- Book Mode, 1 Original, Copyboard Cover Open
- various control
- Preventing Overheating of the Scanner Motor
- Outline
- Enlargement/Reduction
- controlling the scanning lamp
- Stabilizing the Scanning Lamp(iR105)
- Controlling Pre-Heat Voltage
- Detecting an Error
- detecting the size of originals
- Outline of Detection
- Book Mode, 1 Original, Copyboard Cover Close
- dirt sensor control
- reader unit
- Removing the CCD Unit
- When Replacing the CCD Unit
- Points to Note when Replacing the CCD Unit
- scanning lamp
- Remove the Scanning Lamp/Scanning Lamp Heater
- Removing the Scanning Lamp
- Points to Note When Replacing the Scanning Lamp
- reader controller pcb
- inverter pcb
- Removing the Inverter PCB
- Light Intensity Control PCB
- Removing the Light Adjustment PCB
- Removing the Transformer PCB(iR105)
- scanner motor
- original size sensor
- Removing the Original Size Sensor 1/2
- scanner home position sensor
- Removing the Scanner Home Position Sensor
- scanner drive cable
- Adjusting the Tension of the Scanner Drive Cable
- Removing the Scanner System Drive Cable
- Removing the No. 1 Mirror Case Flexible Cable
- Routing the Scanner Drive Cable
- Positioning the No. 1/2 Mirror Base
- Analog Image Processing
- gain correction and offset correction of the ccd output
- CCD Adjustment
- Digital Image Processing
- shading correction
- Auto Density Adjustment (AE)
- various controls
- Controlling Laser Activation
- Controlling the Laser Intensity
- controlling the laser scanner motor
- laser scanner unit
- Removing the Laser Unit
- Points to Note When Replacing the Laser Unit
- Pre-Transfer Exposure LED
- potential control
- Determining the Optimum Grid Bias
- Determining the Optimum Laser Output
- Determining the Optimum Developing Bias
- Target Potential Correction in Each Mode
- charging mechanism
- Others
- Pre-Transfer Charging Mechanism
- Controlling the Output to Suit the Environment (fuzzy control)
- Pre-Transfer Charging Assembly Cleaning Mechanism
- Drum Cleaner Unit
- Detecting the Waste Toner (case full condition)
- Developing Assembly
- Controlling the Toner Cartridge Drive Mechanism
- controlling the developing bias
- Detecting the Toner Level and Controlling the Toner Supply Mechanism
- transfer mechanism
- Transfer Charging Mechanism
- Correcting the Output at the Trailing Edge of Paper
- Transfer Charging Assembly Cleaning Mechanism
- separation mechanism
- Correcting the Output upon Detection of Leakage
- process unit
- Mounting the Process Unit
- photosensitive drum
- Removing the Photosensitive Drum
- Removing the Cleaning Blade
- photosensitive drum heater
- developing cylinder
- developing blade
- Remove the Developing Cylinder Deceleration Clutch
- Remove the Developing Cylinder Clutch
- potential sensor
- Dust-Collecting Roller
- Stringing the Charging Wire
- Stringing the Grid of the Primary Charging Assembly
- Adjusting the Height of the Charging Wire
- Specifications and Construction
- Optical Sensors(iR105)
- Arrangement of Rollers and Sensors
- Control System
- Index Paper Attachment
- Controlling the Pickup Motor (M2)
- Pickup from the cassette 4
- detecting jams
- delay jams
- Other Delay Jams
- Stationary Jams
- Common Stationary Jams
- Cassette Pick-Up Unit
- Detecting the Presence/Absence of Paper
- Detecting the Level of Paper
- Cassette 3/4
- markings on the width guide rail
- manual feed pickup unit
- Deck
- Lifter Limiter (deck right/left)
- paper sensor
- Cassette Deck Right/Left
- registration unit
- duplex feeding unit
- Copying on the Second Side
- Printing on the Second Side
- Sequence of Operations
- Controlling the duplexing feeder motor (M12)
- No-Stacking Operation
- Detecting the Horizontal Registration Position
- Controlling the Horizontal Registration Motor (M15)
- Delivery
- Front Deck Pickup Assembly
- manual tray assembly
- manual pickup roller
- manual feed roller
- manual separation roller
- manual feed tray sensor
- Removing the Manual Feed Tray Paper Sensor
- registration roller
- Pre-Registration Roller
- registration clutch
- Registration Brake Clutch
- vertical path roller
- Removing the Vertical Path Roller 1/3/4
- fixing feeding unit releasing lever sensor
- duplexing unit
- Removing the Reversal Motor
- Removing the Reversing Flapper Solenoid
- Removing the Deck (left) Draw- Out Clutch/Lower Feeder Middle Clutch
- Removing the Front Deck (lifter) Draw-Out Sensor
- Separation Roller
- Fixing Drive System Outline
- Controlling the Fixing Roller Drive Mechanism
- Controlling the Cleaning Belt Drive Mechanism
- Controlling the Upper Separation Claw Reciprocating Mechanism
- various control mechanisms
- Down Sequence Control
- Fixing Temperature Control(iR105)
- Transparency Mode
- Thick Paper Mode
- power save mode
- protective functions
- Upper Fixing Roller
- Removing the Fixing Upper Roller
- Mounting the Fixing Upper Roller
- external delivery roller
- Removing the External Delivery Roller
- internal delivery roller
- sub thermistor
- thermal switch
- Removing the Thermal Switch Unit
- fixing heater
- fixing cleaning belt
- Mounting the Fixing Cleaning Belt
- external delivery sensor
- internal delivery sensor
- Fixing/Feeding Outlet Sensor
- upper separation claw
- Lower Separation Claw
- soft counters
- printing operation
- Fans
- Sequence of Fan Operation
- power supply system
- backup battery
- Standby Mode (normal operation)
- Power Supply OFF Mode
- pickup drive assembly
- vertical path drive assembly
- waste toner drive assembly
- main drive assembly
- Drum Drive Assembly
- Removing the Drive Assembly
- cassette pickup drive assembly
- power supply unit
- Removing the Control Panel Unit
- Control Panel Support Unit
- Removing the Front Cover Switch Assembly
- dc controller pcb
- Removing the DC Controller PCB
- control panel pcb
- Removing the Control Panel PCB
- all night power supply pcb
- relay pcb
- HV-AC PCB
- scanner cooling fan
- Stream Reading Fan
- Removing the Laser Cooling Fan 1 (FM3)
- Removing the Curl-Reducing Fan (FM6)
- Inverter Cooling Fan
- Power Supply Cooling Fan 1
- Power Supply Cooling Fan 2
- Removing the Separation Fan (FM13)
- Removing the Developing Fan (FM15)
- lcd panel
- Removing the LCD Panel
- MEAP
- meap counter
- periodically replaced parts
- Main body
- durables and consumables
- side paper deck
- scheduled servicing basic procedure
- Scheduled Service Chart
- Scheduled Service Items
- Scheduled Service Work
- Scheduled Maintenance Work Procedure
- Points to Note for Scheduled Servicing Work
- Point to Note on Scheduled Servicing
- image adjustment basic procedure
- Making Checks on the Printer Side (Checking the Images)
- Making Checks on the Printer Side (Checking the Solid Black Density)
- Making Checks on the Printer Side (Checking for fogging)
- Making Checks on the Printer Side (Checking Halftone Density)
- Making Checks on the Scanner Side (Initial Checks)
- Making Checks on the Scanner Side (Checking the Density Slope)
- Making Checks on the Scanner Side(Checking Halftone Density)
- Making Checks on the Scanner Side(Initial Checks)
- Making Checks on the Scanner Side(Checking for fogging)
- Potential Control System Conversion Table
- image adjustments
- Adjusting the Image Position for Printer Output
- Adjusting the Image Position of Copier Output (book mode)
- Adjusting the Image Position for Copier Output (book mode)
- Adjusting the Image Position of Copier Output (ADF mode)
- Scanning System
- controller pcb
- laser exposure system
- Checking the Laser Power
- image formation system
- fixing system
- Electrical Components
- Replacing the Main Controller PCB
- When Replacing the DC Controller PCB
- Checking the Surface Potential Control System
- When Replacing the Potential Sensor/Potential Control PCB
- Replacing the Potential Sensor/Potential Control PCB
- Checking the Environment Sensor
- Checking the Photointerrupters
- Checking the Optical Sensors
- Pickup/Feeding System
- manual feed tray
- Orientation for the Feeding Roller of the Manual Feed Tray
- Adjusting the Pressure of the Separation Roller of the Deck/Cassette
- Position of the Solenoids
- Location of the Fixing Web Solenoid (SL2)
- Position the Fixing/Feeder Unit Locking Solenoid (SL4)
- Position of the Deck (right) Pickup Solenoid (SL7)
- Position for the Cassette 3/4 Pickup Solenoid (SL9/10)
- Fitting the Drive Belt
- making lnitial checks
- checking the paper
- troubleshooting
- image faults
- Malfunction
- User Warning Message
- Other Defect
- Jam (Main Unit)
- Jam (FIN)
- error code
- E240 Error Code, Control panel locking up, power suddenly being shut down
- E355 Error Code
- FAQ on Send Specifications
- outline of electrical components
- Clutches
- Solenoids
- Motor
- Motors
- Sensor
- Sensor 1
- Sensor 2
- Switch
- Switches
- Lamps, Heaters, and Others
- Lamp, Heater, and Others
- PCBs
- Plane Pedistal
- Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
- Reader Controller PCB
- DC controller PCB
- error code table
- Error Code List
- error code details
- Error Code Detail
- E602 in Detaill
- jam code
- Jam Code (Finisher-related)
- Jam Code (ADF-related)
- alarm code
- service mode screen configuration
- Service mode screen configuration
- Starting Service Mode and Making Selections(iR105)
- Entering or selecting service modes
- exiting service modes
- Backing Up Service Mode
- Initial screen
- Level 1/2 Screen(iR105)
- Level 3 Screen(iR105)
- Sub-item screen
- DISPLAY (Status Display Mode)
- Copier List
- FEEDER
- I/O (I/O Display Mode)
- DC-CON
- R-CON
- SORTER
- MN-CON(iR105)
- ADJUST (Adjustment Mode)
- Feeder List
- Sorter List
- FUNCTION (Operation/Inspection Mode)
- OPTION (Machine Settings Mode)
- board list
- Board List
- TEST (Test Print Mode)
- COUNTER (Counter Mode)
- outline of the service support tool
- making preparations
- Registering the Firmware
- making connections
- formatting the hdd
- formatting the partitions
- downloading system software
- Downloading RUI, and Language
- Downloading Procedure
- downloading sdict
- downloading meapcont
- downloading key
- downloading boot
- downloading dcon and rcon
- Other Upgrade Methods
- Upgrading by Replacing the DIMM/ROM
- uploading and downloading backup data
- Uploading Procedure
- Procedure for Downloading
- service tools
- Special Tools Table
- Solvents/Oils
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Chapter 1717-105T-17-123SHDG-POS Use it to enter data for changing the position of measurement on the standard white plateused for shading correction.1216 to 296 (a multiple of 8 causes a shift of about 0.189 mm)- If dirt is found on the copyboard glass, execute this mode to avoid the area when readingthe standard white plate.- You must execute the following if you have changed the setting:COPIER>FUNCTION>CCD>SH-PS-ST.SH-PS-ST Use it to execute optimum position auto adjustment for the standard white plate forshading correction.1- You must execute COPIER>FUNCTION>CCD>CCD-ADJ before executing thismove.- Execute this mode if you have replaced the copyboard glass (standard white plate) or awhite line is noted in halftone areas.Using the Mode1)Clean the back of the copyboard glass.2)Open the ADF (copyboard cover).3)Select to highlight, and press the OK key.4)The machine executes automatic adjustment (about 10 sec).5)When done, the machine stops automatically indicating the result (OK/NG).- If 'NG' is indicated, perform the following, and execute the mode once again:a.Is the ADF (copyboard cover) open?b.Is the copyboard glass mounted correctly?c.Is the standard white plate (attached to the copyboard glass) normal?d.Does the scanning lamp go ON?6)The items under COPIER>ADJUST>ADJ-XY and ADJ-S are updated. Record the newsettings on the service label.EGGN-POS Use it to execute auto adjustment for the edge gain correction position for the CCD. (TheCCD edge gain correction mechanism is effective only when an ADF is in use.)1- If the CCD unit has been replaced, be sure to execute the following in advance:COPIER>FUNCTION>CCD>CCD-ADJ.- If the CCD unit, No. 1 mirror mount, or No. 2 mirror mount has been replaced, executethis mode.Using the Mode1)Open the ADF (copyboard cover; be sure to do so).2)Select the item, and press the OK key.3)Wait until auto adjustment ends (about 1 sec).4)See that auto adjustment ends automatically and the results (OK/NG) are displayed.- If NG is indicated, check the following, and execute adjustment oncea.Is the ADF (copyboard cover) open?b.Is the reading glass mounted correctly?c.Is the edge gain correcting plate attached to the reading glass normal?d.Is the scanning lamp on?5)When the following has been updated, enter the new settings:COPIER>ADJUST>CCD-EGGN-ST and -EGGN-END.COPIER > FUNCTION > LASERSub-item Description LevelPOWER-A Use it to turn on the laser A.11) Select to highlight, and press the OK key.2) See that the laser goes ON, and the display indicates 'Start -> ACTIVE' (flashing);the upper right of the screen indicates .3) See that the message goes OFF automatically in about 60 sec, and the displayindicates 'OK!'.POWER-B Use it to turn on the laser B.11) See the instructions under POWER-A.COPIER > FUNCTION > CCDSub-item Description Level PreviousNext |