Yamaha TMAX 2020 Service Manual

4-85FRONT FORK3. Check:• Damper rod assemblyDamage/wear  Replace.Obstruction  Blow out all of the oil passag-es with compressed air.NOTICEECA19110• The front fork leg has a very sophisticatedinternal construction, which are particular-ly sensitive to foreign material.• When disassembling and assembling thefront fork leg, do not allow any foreign ma-terial to enter the front fork.EAS30209ASSEMBLING THE FRONT FORK LEGSThe following procedure applies to both of thefront fork legs.WARNINGEWA13660• Make sure the oil levels in both front forklegs are equal.• Uneven oil levels can result in poor han-dling and a loss of stability.TIP• When assembling the front fork leg, be sure toreplace the following parts:– Inner tube bushing– Outer tube bushing– Oil seal– Dust seal– Oil seal clip– O-ring– Copper washer• Before assembling the front fork leg, makesure all of the components are clean.1. Lubricate:• Inner tube outer surface2. Install:• Dust seal “1”• Oil seal clip “2”• Oil seal “3”• Washer “4”• Outer tube bushing “5”• Inner tube bushing “6”NOTICEECA14220Make sure the numbered side of the oil sealfaces up.TIP• Before installing the oil seal, lubricate its lipswith lithium-soap-based grease.• Lubricate the outer surface of the inner tubewith fork oil.• Before installing the oil seal, cover the top ofthe front fork leg with a plastic bag to protectthe oil seal during installation.3. Install:• Outer tube(to the inner tube)4. Install:• Outer tube bushing “1”• Washer “2”(with the fork seal driver “3”)Recommended oilYamaha Suspension Oil 01G088921NewNewNewNewNew46 New5 New 1 New2 New3 NewG088922