ABB IRB 1600 manuals
IRB 1600
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation
- How to read the product manual
- Safety
- Protective stop and emergency stop
- Safety actions
- Emergency release of the robot axes
- Make sure that the main power has been switched off
- Safety risks
- Moving robots are potentially lethal
- First test run may cause injury or damage
- Work inside the working range of the robot
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- The unit is sensitive to ESD
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Brake testing
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation and commissioning
- Unpacking
- Working range
- Risk of tipping/stability
- On-site installation
- Lifting and turning a suspended mounted robot
- Manually releasing the brakes
- Orienting and securing the robot
- Setting the system parameters for a suspended or tilted robot
- Loads fitted to the robot, stopping time and braking distances
- Fitting equipment on the robot (robot dimensions)
- Installation of signal lamp for 1600 (option)
- Installation of signal lamp for 1600ID/1660ID (option)
- Installation of the wire feeder shelf for 1600ID/1660ID
- Restricting the working range
- Installation of additional mechanical stops on axis 1
- Installation of additional mechanical stop on axis 2
- Installation of additional mechanical stops on axis 3
- Installation of position switch, axis 1
- Electrical connections
- Robot cabling and connection points
- Customer connections on the robot
- Start of robot in cold environments
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspecting information labels
- Replacement activities
- Changing the oil in axes 5 and 6 gearboxes
- Changing the oil in axes 5 and axis 5 and 6 gearboxes, IRB 1600ID/1660ID
- Replacing the battery pack
- Cleaning activities
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Cut the paint or surface on the robot before replacing parts
- The brake release buttons may be jammed after service work
- Complete manipulator
- Replacing the cable harness, 1600ID/1660ID
- Replacement of complete arm system
- Upper and lower arm
- Replacing the complete upper arm, IRB 1600ID/1660ID
- Replacing the complete lower arm
- Replacing the wrist unit, IRB 1600
- Replacing the wrist unit, IRB 1600ID
- Replacing the wrist unit, IRB1660ID
- Replacing the damper, axis 2
- Replacing the damper, axis 3
- Replacing the mechanical stop axis 3, IRB 1600ID/1660ID
- Replacement of damper, axis 5
- Remove upper arm AW Gun
- Measuring the play 1600ID/1660ID, axis 5
- Measuring the play 1600ID/1660ID, axis 6
- Frame and base
- Replacing the serial measurement unit
- Replacing the push button unit
- Motors
- Replacement of motor, axis 2
- Replacement of motor, axis 3, IRB 1600
- Replacement of motor, axis 3, 1600ID/1660ID
- Replacement of motor, axis 4, IRB 1600
- Replacement of motor, axis 4, 1600ID/1660ID
- Replacement of motor and timing belt, axis 5, IRB 1600
- Replacement of motor, axis 5, IRB 1600ID
- Replacement of motor, axis 5, IRB 1660ID
- Replacement of motor and timing belt, axis 6, IRB 1600
- Replacement of motor, axis 6, IRB 1600ID
- Replacement of motor, axis 6, IRB 1660ID
- Gearboxes
- Service work on gearboxes, axes 3, 4, 5 and 6
- Calibration
- Calibration methods
- When to calibrate
- Synchronization marks and axis movement directions
- Calibration movement directions for all axes
- Updating revolution counters
- Calibrating with Axis Calibration method
- Calibration tools for Axis Calibration
- Installation locations for the calibration tools
- Axis Calibration - Running the calibration procedure
- Calibrating with Calibration Pendulum method
- Verifying the calibration
- Checking the synchronization position
- Decommissioning
- Scrapping of robot
- Robot description
- Type A of IRB 1600ID
- Reference information
- Applicable standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard tools
- Special tools
- Lifting accessories and lifting instructions
- Spare part lists
- Circuit diagram
- Index
Related products
IRB 1600 - 7/1IRB 1600 - 6/1IRB 1600 - 5/1IRB 1600 - 8/1IRB 1600IDIRB 360-1/1600IRB 1600 - 7/1.2IRB 1600 - 5/1.45IRB 1600 - 7/1.45IRB 360-6/1600ABB categories
Industrial Equipment
DC Drives
Controller
Relays
Measuring Instruments
Circuit breakers
Battery Charger
Industrial Electrical
Transformer
Switch
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